Chevrolet Sonic Repair Manual: Cylinder Block

Engine Block Cleaning and Inspection

Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Crankshaft Sprocket Installation

Note: When installing the crankshaft sprocket, the cam and the groove must align (2). Install the crankshaft sprocket (1). ...

Other materials:

Crankshaft Balancer Installation
Special Tools EN-470–B Angular Torque Wrench EN-956?E Extension EN-49979 Crankshaft Shock Mount Retainer For equivalent regional tools, refer to Special Tools. Note: The crankshaft balancer flange must fit to the hexagon of the oil pump rotor (2) and to the two ...

Fuel Tank Heat Shield Replacement
Removal Procedure Support the fuel tank with a suitable jack. Remove the fuel tank strap fasteners (1) and lower the fuel tank straps (2). Remove the fuel tank heat shield fasteners (1) and remove the fuel tank heat shield (2). ...

Turbocharger Assemble
Caution: Refer to Fastener Caution. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lb ft). Inspect the turbocharger coolant pipes for ridges and damage. Install the tur ...