Chevrolet Sonic Repair Manual: Cylinder Block

Engine Block Cleaning and Inspection

Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Crankshaft Sprocket Installation

Note: When installing the crankshaft sprocket, the cam and the groove must align (2). Install the crankshaft sprocket (1). ...

Other materials:

Radio Replacement (Without US8)
Radio Replacement Callout Component Name Preliminary Procedure Remove the instrument panel center molding. Refer to Instrument Panel Center Molding Replacement. 1 Radio Bolts (Qty: 4) ...

Evaporative Emission System Hose/Pipe Replacement
Special Tools CH-807 Closure Plugs CH-6015 Closure Plugs For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Gasoline/Gasoline Vapors Warning. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnec ...

Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the connecting rod bearing cover (1). Remove the 4 connecting rod bearing caps bol ...