Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T30)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / 2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation
Callout	Component Name
1	2?E Clutch Piston Assembly Note: Position the 2?E piston air bleed and large slot toward the top of the case. DT-48271 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-48271 seal protector to ease installation of the piston. Special Tool DT-48271 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2?E Clutch Spring
3	2?E Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-48272 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

Piston, Connecting Rod, and Bearing Removal

Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the ...

2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation Callout Component Name 1 2?E Clutch Piston Assembly Note: Position the ...

Other materials:

Rear Side Door Window Replacement (Sedan)
Rear Side Door Window Replacement Callout Component Name Warning: Refer to Glass and Sheet Metal Handling Warning. Preliminary Procedures Remove the rear side door trim panel. Refer to Rear Side Door Trim ...

Camshaft Position Actuator Adjuster Installation
Special Tools EN-6340 Camshaft Adjuster Locking Tool EN-6628-A Camshaft Locking Tool EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools. Note: Note the arrows. Turn the camshaft by the hexagon until the groove on the end of the camshafts is ...

Timing Belt Rear Cover Replacement
Timing Belt Rear Cover Replacement Callout Component Name Preliminary Procedures Remove the camshaft sprocket. Refer to Camshaft Sprocket Replacement 1 Timing Belt Rear Cover Fastener (Qty ...

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