Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T30)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / 2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation
Callout	Component Name
1	2?E Clutch Piston Assembly Note: Position the 2?E piston air bleed and large slot toward the top of the case. DT-48271 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-48271 seal protector to ease installation of the piston. Special Tool DT-48271 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2?E Clutch Spring
3	2?E Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-48272 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

Piston, Connecting Rod, and Bearing Removal

Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the ...

2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation Callout Component Name 1 2?E Clutch Piston Assembly Note: Position the ...

Other materials:

Instrument Panel
1. Air Vents. 2. Exterior Lamp Controls. 3. Instrument Panel Illumination Control. 4. Turn Signal Lever. See Turn and Lane-Change Signals. 5. Instrument Cluster. 6. Horn. 7. Windshield Wiper/Washer. 8. Display Screen. 9. Infotainment. 10. Instrument Panel Storage. USB Port (Inside ...

Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps
Sedan Taillamp Shown, Hatchback Taillamp Similar 1. Back-up Lamp 2. Turn Signal Lamp 3. Stop Lamp/Taillamp 4. Sidemarker Lamp To replace one of these bulbs: 1. Open the trunk. 2. Remove the two screws, which secure the taillamp assembly. 3. Remove the taillamp assembly by pulling it stra ...

Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank fille ...

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