Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T30)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / 2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation
Callout	Component Name
1	2?E Clutch Piston Assembly Note: Position the 2?E piston air bleed and large slot toward the top of the case. DT-48271 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-48271 seal protector to ease installation of the piston. Special Tool DT-48271 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2?E Clutch Spring
3	2?E Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-48272 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

Piston, Connecting Rod, and Bearing Removal

Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the ...

2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation Callout Component Name 1 2?E Clutch Piston Assembly Note: Position the ...

Other materials:

Master Cylinder Bench Bleeding
Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Secure the mounting flange of the brake master cylinder in a bench vice so that the rear of the primary piston is accessible. Remov ...

Strut and Shock Absorber Inspection (Shock Absorber)
Note: The shock absorber assembly DOES NOT have to be removed from the vehicle to perform the following inspection procedure. Note: A light film of oil on the top portion of the lower shock absorber tube is normal. DO NOT replace the shock absorber for this condition. Condition ...

Engine Oil Cooler Housing Removal
Remove the 2 engine oil cooler pipe bolts (1). Remove the oil cooler pipe (2). h.\.\,.\\..,v:..// Remove the 5 engine oil cooler housing bolts (2). Remove the engine oil cooler housing (1). Remove the engine oil cooler inlet pi ...

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