Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T40/45/50)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / 2-6 Clutch Piston Installation (6T40/45/50)



2-6 Clutch Piston Installation

Callout

Component Name

1

2?E Clutch Piston Assembly

Note:

  • Position the 2?E piston air bleed and large slot toward the top of the case.
  • DT-47796 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-47796 seal protector to ease installation of the piston.

Special Tool

DT-47796 Seal Protector

For equivalent regional tools, refer to Special Tools.

2

2?E Clutch Spring

3

2?E Clutch Spring Retainer

Caution:

Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.

Note:

  • Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case.
  • Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation.
Special Tools

  • DT-47797 Spring Installer
  • DT-48056 Spring Compressor Bridge

For equivalent regional tools, refer to Special Tools.

2-6 Clutch Piston Installation (6T30)
2-6 Clutch Piston Installation Callout Component Name 1 2?E Clutch Piston Assembly Note: Position the ...

Cylinder Head
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Other materials:

Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the clutch housing (1) with a suitable solvent. Air dry all the parts. Inspect ...

Timing Belt Adjustment
Special Tools EN-652 Flywheel Holder EN-6333 Locking Pin EN-6340 Locking Tool EN-6628-A Locking Tool EN-45059 Torque Angle Sensor Kit For equivalent regional tool, refer to Special Tools. Removal Procedure Remove the timing belt upper front cover. Refer to Timing Bel ...

Input, Reaction, and Output Carrier Assemble (Gen 2)
Input, Reaction, and Output Carrier Assemble Callout Component Name 1 3? Reverse and 4?? Clutch Housing Assembly 2 Reaction Carrier Sun Gear Thrust Bearing 3 Reacti ...

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