Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T40/45/50)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / 2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation
Callout	Component Name
1	2?E Clutch Piston Assembly Note: Position the 2?E piston air bleed and large slot toward the top of the case. DT-47796 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-47796 seal protector to ease installation of the piston. Special Tool DT-47796 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2?E Clutch Spring
3	2?E Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-47797 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation Callout Component Name 1 2?E Clutch Piston Assembly Note: Position the ...

Cylinder Head

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Other materials:

Fuel Pressure Measurement
Special Tools EN 34730?E1 Pressure Tester For equivalent regional tools, refer to Special Tools Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open con ...

Front Bumper Lower Impact Bar Replacement
Front Bumper Lower Impact Bar Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. 1 Front Bumper Lower Impact Bar Br ...

Luggage/Load Locations
Load Compartment (Hatchback) The load compartment cover can be used to conceal objects under it or removed and placed on the bottom of the load compartment to carry larger loads. To remove the load compartment cover: 1. Lift up on the load compartment cover and pull out. 2. Store the load comp ...