Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Crankshaft and Bearing Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Crankshaft and Bearing Installation

Special Tools

EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools



    Note:

    Inspect the installation position.

  1. Install the crankshaft bearing clips, oil bearing clips.
  2. Install the crankshaft.
  3. Note:

    Inspect the installation position.

  4. Install the crankshaft bearing caps 1-4.

Note:

Inspect the installation position.

  • Install the crankshaft bearing cap.
    1. Apply black adhesive sealing compound to the grooves of the rear crankshaft bearing cap.
    2. Install the 2 NEW crankshaft bearing cap bolts.

    Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  • Tighten the bolts for the crankshaft bearing caps (1) in 3 passes using the EN-45059 sensor kit:


  • Note:

    Inspect the installation position.

  • Install the connecting rod bearing caps 2 and 3 (1) and oil the bearing clips.
  • Install 4 NEW connecting rod bearing cap bolts and tighten in 3 passes use the EN-45059 sensor kit:


  • Turn the crankshaft through 180°

    .

  • Note:

    Inspect the installation position.

  • Install the connecting rod bearing caps 1 and 4 (1) and oil the bearing clips.
  • Install 4 NEW connecting rod bearing cap bolts and tighten in 3 passes use the EN-45059 sensor kit:
  • Crankshaft and Bearing Cleaning and Inspection
    Special Tools EN-45059 Torque Angle Sensor Kit GE-571-B Dial Gauge For equivalent regional tools, refer to Special Tools. Crankshaft End Play, Check Note: Cranksha ...

    Crankshaft and Bearing Removal
    Identify all the connecting rod bearing caps (1). Remove the 4 bolts. Remove the connecting rod bearing caps 1 and 4 (1). Turn the crankshaft through 180 ...

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    Starter Replacement (LUW)
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    Synchronizers Cleaning and Inspection
    Note: When servicing the synchronizers, retain them in the order that they are removed. Mark the parts to ensure the correct position for inspection and assembly. Clean all the synchronizer parts in a suitable cleaning solvent and air dry all the parts. Inspect the 1 ...

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