Chevrolet Sonic Repair Manual: Front Wheel Drive Intermediate Shaft Replacement
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Callout |
Component Name |
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Preliminary Procedure
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1 |
Front Wheel Drive Intermediate Shaft Bracket Bolt (Qty: 3) Caution: Refer to Fastener Caution.
22 Y (16 lb ft) |
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2 |
Front Wheel Drive Intermediate Shaft Procedure
Check the transmission fluid level and fill to the proper level, if needed. Refer to Transmission Fluid Level and Condition Check. |
Crankshaft and Bearing Removal
Identify all the connecting rod bearing caps (1).
Remove the 4 bolts.
Remove the connecting rod bearing caps 1 and 4 (1).
Turn the crankshaft through 180 ...
Engine Front Cover Gasket Installation
Clean the sealing surfaces and remove all remains of old sealing compound
material.
Note: The thickness of the sealing bead should be 2 mm (0.0787 in).
App ...
Other materials:
Brake Rotor Assembled Lateral Runout Correction
Note:
Brake rotor thickness variation MUST be checked BEFORE checking for
assembled lateral runout (LRO). Thickness variation exceeding the maximum
acceptable level can cause brake pulsation. Refer to Brake Rotor Thickness
Variation Measurement.
Brake rotor assembled latera ...
Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove and DISCARD the 6 engine flywheel bolts (2).
Remove the engine flywheel (1).
...
Fuel and Evaporative Emission Pipe Warning
Warning: In order to reduce the risk of fire and personal injury observe
the following items:
Replace all nylon fuel pipes that are nicked, scratched or damaged during
installation, do not attempt to repair the sections of the nylon fuel pipes
Do not hammer directly on the fu ...
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