Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Front Cover Gasket Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Engine Front Cover Gasket Installation

  1. Clean the sealing surfaces and remove all remains of old sealing compound material.

  2. Note:

    The thickness of the sealing bead should be 2 mm (0.0787 in).

  3. Apply sealing compound to the shown areas (1) and (2). Refer to  Adhesives, Fluids, Lubricants, and Sealers.


  4. Note:

    Mind the guide sleeves.

  5. Install the NEW engine front cover gasket (1).
  6. Install the timing chain. Refer to Camshaft Timing Chain Installation.
  7. Note:

    The complete installation procedure should not take longer than 10 minutes.

  8. Install the engine front cover. Refer to Engine Front Cover and Oil Pump Installation.
Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Intermediate Shaft Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer ...

Engine Front Cover Gasket Removal
Remove and DISCARD the engine front cover gasket (1). ...

Other materials:

Door Locks
Warning Unlocked doors can be dangerous. Passengers, especially children, can easily open the doors and fall out of a moving vehicle. When a door is locked, the handle will not open it. The chance of being thrown out of the vehicle in a crash is increased if the doors are not locked. S ...

Vehicle Messages
DIC messages display when the status of the vehicle has changed and action may be needed to correct the condition. Multiple messages appear one after another. Press any of the DIC buttons on the turn signal lever to acknowledge and clear them from the display. More urgent messages cannot be cle ...

Brake Rotor Thickness Measurement
Warning: Refer to Brake Dust Warning. If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads. Refer to Front Disc Brake Pads Replacement. Clean the friction surfaces of the brake rotor with denatured al ...

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