Chevrolet Sonic Repair Manual: Engine Front Cover Gasket Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Engine Front Cover Gasket Installation

Clean the sealing surfaces and remove all remains of old sealing compound material.

Note:

The thickness of the sealing bead should be 2 mm (0.0787 in).

Apply sealing compound to the shown areas (1) and (2). Refer to Adhesives, Fluids, Lubricants, and Sealers.

Note:

Mind the guide sleeves.

Install the NEW engine front cover gasket (1).
Install the timing chain. Refer to Camshaft Timing Chain Installation.

Note:

The complete installation procedure should not take longer than 10 minutes.

Install the engine front cover. Refer to Engine Front Cover and Oil Pump Installation.

Front Wheel Drive Intermediate Shaft Replacement

Front Wheel Drive Intermediate Shaft Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer ...

Engine Front Cover Gasket Removal

Remove and DISCARD the engine front cover gasket (1). ...

Other materials:

Front Side Door Replacement
Front Side Door Replacement Callout Component Name Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the front door ...

Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will affect sensor operation. Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line electrical connector and the louver ...

Drive and Driven Sprocket, Drive Link, and Park Pawl Installation (6T40/45/50)
Drive and Driven Sprocket, Drive Link, and Park Pawl Installation Callout Component Name 1 Front Differential Carrier Baffle 2 Front Differential Carrier Baffle Bolt M6 x 16& ...

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