Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Front Cover Gasket Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Engine Front Cover Gasket Installation

  1. Clean the sealing surfaces and remove all remains of old sealing compound material.

  2. Note:

    The thickness of the sealing bead should be 2 mm (0.0787 in).

  3. Apply sealing compound to the shown areas (1) and (2). Refer to  Adhesives, Fluids, Lubricants, and Sealers.


  4. Note:

    Mind the guide sleeves.

  5. Install the NEW engine front cover gasket (1).
  6. Install the timing chain. Refer to Camshaft Timing Chain Installation.
  7. Note:

    The complete installation procedure should not take longer than 10 minutes.

  8. Install the engine front cover. Refer to Engine Front Cover and Oil Pump Installation.
Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Intermediate Shaft Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer ...

Engine Front Cover Gasket Removal
Remove and DISCARD the engine front cover gasket (1). ...

Other materials:

Throttle Body Installation
Install the throttle body (2) and a NEW throttle body seal ring (1). Caution: Refer to Fastener Caution. Install the 4 throttle body bolts (3) and tighten to  8 Y (71 lb in). ...

Front Differential Carrier Cleaning and Inspection
Front Differential Carrier Cleaning and Inspection Callout Component Name Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission compo ...

Communication Interface Module Replacement
Communication Interface Module Replacement Callout Component Name Preliminary Procedure Remove the instrument panel lower compartment. Refer to Instrument Panel Lower Compartment Replacement. Remove the instrument pa ...

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