Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Piston, Connecting Rod, and Bearing Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Piston, Connecting Rod, and Bearing Installation

Special Tools

EN-470-B Angular Torque Wrench

For equivalent regional tools, refer to Special Tools.


    Adjust the piston ring joints as follows:
  1. Adjust the piston ring joints as follows:
    1. Upper compression ring (1).
    2. Lower compression ring (4).
    3. Oil rings (2) or (3).
    4. Oil ring spacer (5).

  2. The arrow (1) on the piston head must point to the timing side.
  3. The markings on the connecting rods (2) must point to the transmission side.

  4. Install a piston ring compressor to compress the piston rings.
  5. Install the pistons (1) in along with connecting rods (2) and upper connecting rod bearings (3) to the engine block and to the crankshaft.

  6. Note:

    The flarings (arrows) on the connecting rod bearing caps must point to the transmission side. The connecting rod bearing caps must be installed in their original position.

  7. Install the 2 connecting rod bearings and the 2 connecting rod bearing caps (2) of cylinder 1 and 4.
  8. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

    Note:

    Do not reuse the old bolts.

  9. Install the 4 NEW connecting rod bearing cap bolts (1) and tighten in the following sequence:
    1. Tighten the connecting rod bearing cap bolts to  25 Y (18 lb ft)

      .

    2. Tighten the connecting rod bearing cap bolts an additional 45 degrees. Use EN-470 B wrench.
  10. Rotate the crankshaft 180 degrees.

  11. Note:

    The flarings (arrows) on the connecting rod bearing caps must point to the transmission side. The connecting rod bearing caps must be installed in their original position.

  12. Install the 2 connecting rod bearings and the 2 connecting rod bearing caps (2) of cylinder 3 and 2.
  13. Note:

    Do not reuse the old bolts.

  14. Install the 4 NEW connecting rod bearing cap bolts (1) and tighten in the following sequence:
    1. Tighten the connecting rod bearing cap bolts to  25 Y (18 lb ft)

      .

    2. Tighten the connecting rod bearing cap bolts an additional 45 degrees. Use EN-470–B wrench.
Piston, Connecting Rod, and Bearing Cleaning and Inspection
Special Tools EN-470-B Angular Torque Wrench For equivalent regional tools, refer to Special Tools. Visual Inspection And Cleaning Procedure Connecting Rod Warning: Wear safety gla ...

Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the ...

Other materials:

Clutch and Differential Housing Disassemble
Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshift Device Bushing Puller R-0007761 Universal Handle for Pullers and Installers T-0207928 Retai ...

Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation
Table 1: Park Pawl Actuator Guide Installation Table 2: Park Pawl Actuator Installation Park Pawl Actuator Guide Installation Park Pawl Actuator Guide Installation Callout Component Name ...

Backup Lamp Switch Replacement
Backup Lamp Switch Replacement Callout Component Name Preliminary Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Without draining the coolant or removing ...

© 2014-2019 Copyright www.csmans.com
   
0.1521