Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Heat Shield Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Heat Shield Replacement (LUW)



Catalytic Converter Heat Shield Replacement

Callout

Component Name

Warning:

Refer to Exhaust Service Warning.

Preliminary Procedures

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the oil level indicator tube. Refer to Oil Level Indicator Tube Replacement.
  3. Disconnect the heated oxygen sensor connector.

1

Catalytic Converter Heat Shield Bolt

Caution:

Refer to Fastener Caution.

Tighten


15 Y (11 lb ft)

2

Heated Oxygen Sensor Harness Bracket

3

Catalytic Converter Heat Shield Bolt (Qty: 2)

Tighten


8 Y (71 lb in)

4

Catalytic Converter Heat Shield

Exhaust Manifold Heat Shield Replacement (LUV)
Exhaust Manifold Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. ...

Exhaust Manifold Installation
Clean the exhaust manifold sealing surface. Install a NEW exhaust manifold gasket (1) to the cylinder head. Caution: Refer to Fastener Caution. Caution: Refer to Torq ...

Other materials:

Airbag Steering Wheel Module Coil Centering
Note: If a double wire harness strap is installed onto the wire harness assembly and steering column, the original holder for the wire strap(s) MUST be reused during installation. Remove the wire harness strap(s) where necessary. Caution: The new SIR coil assembly will ...

Inflatable Restraint Remote Impact Sensor Replacement
Inflatable Restraint Remote Impact Sensor Replacement Callout Component Name Warning: When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling a ...

Brake Pedal Pushrod Inspection
Disconnect the brake pedal pushrod (2) from the brake pedal. Reposition the pedal pushrod boot (1) toward the front of the vehicle to expose as much of the pedal pushrod (2) as possible. Inspect the brake pedal pushrod (2) for straightness. If the brake p ...

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