Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Installation


    Clean the exhaust manifold sealing surface.
  1. Clean the exhaust manifold sealing surface.
  2. Install a NEW exhaust manifold gasket (1) to the cylinder head.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)

    .

  5. Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)

    .

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Prelimin ...

Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Other materials:

Front Bumper Energy Absorber Replacement
Front Bumper Energy Absorber Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. 1 Front Bumper Energy Upper Absorbe ...

Ignition Coil Installation
Special Tools EN-6009 Remover and Installer Ignition Module For equivalent regional tools, refer to Special Tools. Install the ignition coil (1) and remove EN-6009 remover and installer  (2). Caution: Refer to Fastener Caution. Install the 2  ...

Fuel Pump Control Module Programming and Setup
The fuel pump control module must be programmed with the proper calibration software. The module stores and utilizes this information however if it is not properly configured with the correct calibration software, the fuel pump control module will not control all of the vehicle features proper ...

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