Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Special Tools
Illustration
Tool Number/ Description
CH-24319-B
CH-43631
J-24319-B
J-43631
Ball Joint Remover
CH-50559
Wheel Hub / Bearing Remover / Installer Kit
CH-5 ...
Radiator Replacement (LDE LUW)
Radiator Replacement
Callout
Component Name
Preliminary Procedures
Drain the coolant. Refer to Cooling System Draining and Filling.
Remove the engine coolant temperature sensor.
Remove the air conditioning condenser. R ...
Oil Level Indicator and Tube Removal
Remove the oil dipstick.
Remove the oil level indicator tube bolt (1).
Note: If the engine oil level is at the maximum level, oil may
emerge while removing the oil dipstick guide tube.
Remove the oil level indicator tube (2) and oil level indicator seal.
...
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