Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Exhaust Manifold with Catalytic Converter Replacement (LUW)



Exhaust Manifold with Catalytic Converter Replacement

Callout

Component Name

Warning:

Refer to Protective Goggles and Glove Warning.

Warning:

Refer to Exhaust Service Warning.

Preliminary Procedure

  1. Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement.
  2. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.

1

Exhaust Manifold to Cylinder Head Nut (Qty: 9)

Caution:

Refer to Fastener Caution.

Tighten


15 Y (11 lb ft)

2

Exhaust Manifold Gasket

3

Exhaust Manifold Brace Bolt (Qty: 4)

Tighten


20 Y (15 lb ft)

4

Exhaust Manifold Brace

5

Exhaust Manifold with Catalytic Converter

Procedure

  1. Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter.
  2. Clean the sealing surfaces.
  3. Replace the exhaust gasket with a NEW gasket.
  4. Replace the exhaust manifold nuts with NEW nuts.
Catalytic Converter Replacement (LUV)
Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to ...

Warm Up Three-Way Catalytic Converter Installation
Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-us ...

Other materials:

Hill Start Assist (HSA)
This vehicle has an HSA feature, which may be useful when the vehicle is stopped on a grade. This feature is designed to prevent the vehicle from rolling, either forward or rearward, during vehicle drive off. After the driver completely stops and holds the vehicle in a complete standstill on a ...

Drum Brake Adjustment
Special Tools CH-21177-A Drum to Brake Shoe Clearance Gauge For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. Ensure the park brake lever is in the fully released position. Remove the front floor console cupholder insert. Note ...

Lower Control Arm Replacement
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the front wheelhouse rear liner. Refer to Front Wheelhouse Liner Replacement. Re ...

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