Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Catalytic Converter Replacement (LUV)

Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to ...

Warm Up Three-Way Catalytic Converter Installation

Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-us ...

Other materials:

Front Floor Console Cover Replacement (Automatic Transmission)
Front Floor Console Cover Replacement Callout Component Name 1 Front Floor Console Cover Assembly Procedures Apply the parking brake. Move the shifter from ?€?Park?€? to the ?€?Neutral?€? position. ...

Steering Linkage Inner Tie Rod Replacement
Steering Linkage Inner Tie Rod Replacement Callout Component Name Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the steering gear boot. Refer to Steering Gear Boot ...

Exhaust Camshaft Replacement
Removal Procedure Remove the camshaft intake and exhaust sprocket. Refer to Camshaft Intake and Exhaust Sprocket Replacement. Remove and DISCARD the camshaft sprocket bolts (2) and the camshaft position exciter wheels (1). Allow the both camshaft ...

0.0069