Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Exhaust Manifold with Catalytic Converter Replacement (LUW)



Exhaust Manifold with Catalytic Converter Replacement

Callout

Component Name

Warning:

Refer to Protective Goggles and Glove Warning.

Warning:

Refer to Exhaust Service Warning.

Preliminary Procedure

  1. Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement.
  2. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.

1

Exhaust Manifold to Cylinder Head Nut (Qty: 9)

Caution:

Refer to Fastener Caution.

Tighten


15 Y (11 lb ft)

2

Exhaust Manifold Gasket

3

Exhaust Manifold Brace Bolt (Qty: 4)

Tighten


20 Y (15 lb ft)

4

Exhaust Manifold Brace

5

Exhaust Manifold with Catalytic Converter

Procedure

  1. Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter.
  2. Clean the sealing surfaces.
  3. Replace the exhaust gasket with a NEW gasket.
  4. Replace the exhaust manifold nuts with NEW nuts.
Catalytic Converter Replacement (LUV)
Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to ...

Warm Up Three-Way Catalytic Converter Installation
Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-us ...

Other materials:

Instrument Panel Center Molding Replacement (With U58)
Instrument Panel Center Molding Replacement Callout Component Name 1 Instrument Panel Center Molding Assembly Procedure Use a flat bladed plastic trim tool in the shown locations, then rotate the trim tool 90 ...

Front Side Door Opening Floor Carpet Retainer Replacement
Front Side Door Opening Floor Carpet Retainer Replacement Callout Component Name 1 Front Side Door Opening Floor Carpet Retainer Retainer 2 Front Side Door Opening Floor Carpet Retainer Clip ...

Body Side Trim Panel Replacement (Sedan)
Body Side Trim Panel Replacement Callout Component Name Preliminary Procedures Remove rear side door opening floor carpet retainer. Refer to Rear Side Door Opening Floor Carpet Retainer Replacement. Remove body rear seat ...

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