Chevrolet Sonic Repair Manual: Exhaust Manifold with Catalytic Converter Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Exhaust Manifold with Catalytic Converter Replacement (LUW)

Exhaust Manifold with Catalytic Converter Replacement
Callout	Component Name
Warning: Refer to Protective Goggles and Glove Warning. Warning: Refer to Exhaust Service Warning. Preliminary Procedure Remove the catalytic converter heat shield. Refer to Catalytic Converter Heat Shield Replacement. Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement.
1	Exhaust Manifold to Cylinder Head Nut (Qty: 9) Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Exhaust Manifold Gasket
3	Exhaust Manifold Brace Bolt (Qty: 4) Tighten 20 Y (15 lb ft)
4	Exhaust Manifold Brace
5	Exhaust Manifold with Catalytic Converter Procedure Disconnect the temperature sensor and transfer parts if replacing the exhaust manifold with catalytic converter. Clean the sealing surfaces. Replace the exhaust gasket with a NEW gasket. Replace the exhaust manifold nuts with NEW nuts.

Catalytic Converter Replacement (LUV)

Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to ...

Warm Up Three-Way Catalytic Converter Installation

Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2). Note: Never re-us ...

Other materials:

Driver Information Center (DIC)
The DIC displays information about your vehicle. It also displays warning messages if a system problem is detected. See Vehicle Messages. All messages appear in the DIC display in the instrument cluster. DIC Operation and Displays The DIC has different displays which can be accessed b ...

Valve Lifter Installation
Special Tool EN-845 Suction Device For equivalent regional tools, refer to Special Tools. Note: Observe the correct locations. Note: Coat the sliding surfaces with NEW engine oil. Install the 16 valve lifter (1), using the EN-845 suction device . ...

Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Heat Shield Replacement Callout Component Name Preliminary Procedure Disconnect the exhaust system hangers in the rear and allow the exhaust system to rest on the rear axle. 1 ...

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