Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Warm Up Three-Way Catalytic Converter Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Warm Up Three-Way Catalytic Converter Installation


    Install the warm up three way catalytic converter (5) to the brackets and
  1. Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2).
  2. Note:

    Never re-use the V-clamp.

  3. Install a NEW warm up three way catalytic converter V-clamp (1).
  4. Install the 2 catalytic converter to catalytic converter bracket nuts (4) and (6) and hand tighten.
  5. Hand tighten the catalytic converter V-clamp.
  6. Connect the heated oxygen sensor wiring harness (3) to retainer clip.

  7. The catalytic converter V-clamp (1) should be installed in the shown position.
  8. Caution:

    Refer to Fastener Caution.

  9. Tighten the catalytic converter to catalytic converter bracket nuts to  22 Y (16 lb ft)

    .

  10. Tighten the catalytic converter V-clamp to  13 Y (115 lb in)

    .

Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement Callout Component Name Warning: Refer to Protective Goggles and Glove Wa ...

Warm Up Three-Way Catalytic Converter Removal
Disconnect the heated oxygen sensor wiring harness (3) from retainer clip. Remove the 2 catalytic converter to catalytic converter bracket nuts (4) and (6). ...

Other materials:

Instrument Panel Airbag Arming Status Display Replacement
Instrument Panel Airbag Arming Status Display Replacement Callout Component Name Preliminary Procedure Remove the heater and air conditioning control. Refer to Heater and Air Conditioning Control Replacement. ...

Parking Brake Lever Replacement
Removal Procedure Remove the front floor console. Refer to Front Floor Console Replacement. Ensure that the park brake lever is in the fully released position. Disconnect the electrical connector from the park brake warning lamp switch. Using ONLY HAND TOOL ...

Heater Outlet Hose Replacement (LDE, LUW)
Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Disengage the heater outlet hose quick connect clip (1) at the heater ...

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