Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Warm Up Three-Way Catalytic Converter Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Warm Up Three-Way Catalytic Converter Installation


    Install the warm up three way catalytic converter (5) to the brackets and
  1. Install the warm up three way catalytic converter (5) to the brackets and the turbocharger. Use a NEW warm up three way catalytic converter seal (2).
  2. Note:

    Never re-use the V-clamp.

  3. Install a NEW warm up three way catalytic converter V-clamp (1).
  4. Install the 2 catalytic converter to catalytic converter bracket nuts (4) and (6) and hand tighten.
  5. Hand tighten the catalytic converter V-clamp.
  6. Connect the heated oxygen sensor wiring harness (3) to retainer clip.

  7. The catalytic converter V-clamp (1) should be installed in the shown position.
  8. Caution:

    Refer to Fastener Caution.

  9. Tighten the catalytic converter to catalytic converter bracket nuts to  22 Y (16 lb ft)

    .

  10. Tighten the catalytic converter V-clamp to  13 Y (115 lb in)

    .

Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement Callout Component Name Warning: Refer to Protective Goggles and Glove Wa ...

Warm Up Three-Way Catalytic Converter Removal
Disconnect the heated oxygen sensor wiring harness (3) from retainer clip. Remove the 2 catalytic converter to catalytic converter bracket nuts (4) and (6). ...

Other materials:

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Front Wheel Drive Shaft Seal Replacement - Right Side
Special Tools DT-446 Installer Drift DT-7004 Slide Hammer DT-23129 Universal Seal Remover For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front suspension sk ...

Cylinder Head Installation
Special Tools EN-45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Inspect for plane surface. Cylinder block, cylinder head Straight-edge, feeler gauge Install the cylinder head gasket. Install the cylinder head. ...

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