Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fluid Cooler Inlet Hose Replacement

Removal Procedure
  1. Remove the battery tray. Refer to Battery Tray Replacement
  2. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  3. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement


  4. Remove the trans fluid cooler nut.
  5. Remove and unclip the trans fluid cooler hose from the transmission.

  6. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  7. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.
Installation Procedure
  1. Inspect the seals for cracks, cuts or damage. Replace if necessary.

  2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  3. Clip the transmission fluid cooler hose to the fan shroud.

  4. Caution:

    Refer to Fastener Caution

  5. Install and clip the trans fluid cooler hose to the transmission.
  6. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

    .

  7. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
  8. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  9. Install the battery tray. Refer to Battery Tray Replacement
  10. Adjust the transmission fluid level.
  11. Inspect for fluid leaks.
Transmission Oil Cooler
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Fluid Cooler Outlet Hose Replacement
Removal Procedure Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement Remove the front wheelhouse liner inner fron ...

Other materials:

Brake Pressure Modulator Valve Replacement
Removal Procedure Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Caution: Always connect or disconnect the wiring harness connector from the EBCM/EBTCM with the ignition switch ...

Electronic Brake Control Module Programming and Setup
Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is ...

Shift Fork Cleaning and Inspection (Gen 2)
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following components with a suitable solvent. Air dry all the parts. 3rd and ...

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