Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Front Differential Carrier Cleaning and Inspection



Front Differential Carrier Cleaning and Inspection

Callout

Component Name

Caution:

After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure.

Caution:

Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component.

Caution:

Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly.

Preliminary Procedures

  • Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage.
  • The differential assembly is only serviced as an assembly.

1

Front Differential Pinion Gear Shaft Retainer

2

Front Differential Pinion Gear Pin

3

Sun Gear to Differential Housing Bearing Assembly

4

Front Differential Pinion Gear Washer

5

Front Differential Pinion Gear

6

Front Differential Planetary Pinion Gear Bearing Roller

Fluid Pump Cover - Fluid Pump Body Side
...

Front Differential Carrier Installation (6T30)
Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

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Illustration Tool Number/ Description EL 42059 J 42059 Cigar Lighter Socket Remover ...

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Sunroof Window Replacement Callout Component Name 1 Sunroof Window Bolt?€‰(Qty:?€‰4) Caution: Refer to Fastener Caution. Tighten 5?€‰Y (44?€‰lb?€‰in) 2 ...

Fuel Pump Control Module Programming and Setup
The fuel pump control module must be programmed with the proper calibration software. The module stores and utilizes this information however if it is not properly configured with the correct calibration software, the fuel pump control module will not control all of the vehicle features proper ...

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