Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Front Side Door Replacement



Front Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.

1

Front Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

3

Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

4

Front Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment.
  3. Front door adjustment. Refer to Front Side Door Adjustment.
Front Side Door Outer Panel Replacement
Removal Procedure Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Disable the SIR System. Refer to SIR Disabling ...

Front Side Door Trim Replacement
Front Side Door Trim Replacement Callout Component Name Preliminary Procedure Remove the front side door upper front trim panel ...

Other materials:

Daytime Running Lamps (DRL)
DRL can make it easier for others to see the front of your vehicle during the day. Fully functional DRL are required on all vehicles first sold in Canada. This indicator light turns on in the instrument cluster when the DRL are on. A light sensor on top of the instrument panel makes the DRL wo ...

Rear Seat Back Bolster Replacement
Rear Seat Back Bolster Replacement Callout Component Name Preliminary Procedures Disable the SIR system. Refer to SIR Disabling and Enabling 1 Rear Seat Back Cushion Bolster Warning: Refer t ...

Engine Oil Cooler Assemble
Caution: Refer to Fastener Caution. Install the engine oil filter cap (1) along with a NEW seal ring (2) and a NEW oil filter element (3) and tighten to  25 Y (18 lb ft). Install the engine oil pressure indicator switch (5) and ...

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