Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Front Side Door Replacement

Front Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.
1	Front Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
3	Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
4	Front Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment. Front door adjustment. Refer to Front Side Door Adjustment.

Front Side Door Outer Panel Replacement

Removal Procedure Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Disable the SIR System. Refer to SIR Disabling ...

Front Side Door Trim Replacement

Front Side Door Trim Replacement Callout Component Name Preliminary Procedure Remove the front side door upper front trim panel ...

Other materials:

Power Outlets
The accessory power outlets can be used to plug in electrical equipment, such as a cell phone or MP3 player. The vehicle has an accessory power outlet in front of the cupholders on the center floor console. Remove the cover to access and replace when not in use. Warning Power is always suppl ...

Engine Heater
The engine heater can provide easier starting and better fuel economy during engine warm-up in cold weather conditions at or below −18°C (0°F). Vehicles with an engine heater should be plugged in at least four hours before starting. 1. Turn off the engine. 2. Open the hood and unwrap ...

Water Outlet Installation
Clean the sealing surfaces. Install the water outlet (2) and a NEW water outlet seal ring (1). Caution: Refer to Fastener Caution. Install the 3 water outlet bolts (3) and tighten to 8 Y (71 lb in). ...

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