Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Front Side Door Replacement



Front Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.

1

Front Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

3

Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

4

Front Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment.
  3. Front door adjustment. Refer to Front Side Door Adjustment.
Front Side Door Outer Panel Replacement
Removal Procedure Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Disable the SIR System. Refer to SIR Disabling ...

Front Side Door Trim Replacement
Front Side Door Trim Replacement Callout Component Name Preliminary Procedure Remove the front side door upper front trim panel ...

Other materials:

Lap-Shoulder Belt
All seating positions in the vehicle have a lap-shoulder belt. The following instructions explain how to wear a lap-shoulder belt properly. 1. Adjust the seat, if the seat is adjustable, so you can sit up straight. To see how, see “Seats” in the Index. 2. Pick up the latch plate and pull ...

Adhesive Installation of Liftgate Windows
Warning: Refer to Glass and Sheet Metal Handling Warning. Use a urethane adhesive systems which meet GM Specification GM?€‰3651G. Remove all mounds or loose pieces of urethane adhesive from the pinchweld area. If the original window is being reused, remove all but approxi ...

Manual Transmission Shift Lever and Selector Lever Cable Adjustment
Remove the floor console. Refer to Front Floor Console Replacement. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable assembly, one for each side. Block the shift control housing, push the selector lever ( ...

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