Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Replacement



Front Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.

1

Front Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

3

Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

4

Front Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment.
  3. Front door adjustment. Refer to Front Side Door Adjustment.
Front Side Door Check Link Replacement
iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Front Side Door Upper Hinge and Lower Hinge Replacement
Front Side Door Upper Hinge and Lower Hinge Replacement Callout Component Name 1 Front Side Door Upper Hinge to Body Bol ...

Other materials:

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Removal Procedure Remove the brake pressure modulator valve (BPMV) and bracket assembly. Refer to Brake Pressure Modulator Valve Replacement. Remove the BPMV bolts (1). Remove the BPMV bracket. Installation Procedure Install the BPMV br ...

Throttle Body Heater Outlet Hose Replacement (LUW)
Throttle Body Heater Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Out ...

Air Cleaner Outlet Duct Replacement
Air Cleaner Outlet Duct Replacement Callout Component Name 1 Air Cleaner Outlet Duct Clamp 2 Air Cleaner Outlet Duct Clamp 3 Air Cleaner Outlet Duct Tip: Ai ...

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