Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Body Exterior / Panels / Front Side Door Replacement

Front Side Door Replacement
Callout	Component Name
Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.
1	Front Side Door Check Link Bolt to Body Caution: Refer to Fastener Caution. Procedure Remove the water deflector. Disconnect the door electrical connector. Support the door before removing the hinge bolts. With an assistant, remove the door. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse. Tighten 22?€‰Y (16?€‰lb?€‰ft)
2	Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
3	Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2) Tighten 25?€‰Y (18?€‰lb?€‰ft)
4	Front Side Door Assembly Procedure When replacing the door it is necessary to transfer all of the internal components. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment. Front door adjustment. Refer to Front Side Door Adjustment.

Front Side Door Check Link Replacement

iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Front Side Door Upper Hinge and Lower Hinge Replacement

Front Side Door Upper Hinge and Lower Hinge Replacement Callout Component Name 1 Front Side Door Upper Hinge to Body Bol ...

Other materials:

Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system. Obtain the key code from the security card or from the GM Dealer World, Parts, Key Code Look Up system. If you have the key code and access to a Triax-E., BD Laser or other code key cutting machine from the GM Dealer Equipment C ...

Front Side Door Window Switch Bezel Replacement (Right Side)
Front Side Door Window Switch Bezel Replacement Callout Component Name Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement. 1 Front Side Door Window S ...

Shift Fork Cleaning and Inspection (Gen 2)
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following components with a suitable solvent. Air dry all the parts. 3rd and ...

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