Chevrolet Sonic Repair Manual: Front Wheel Drive Intermediate Shaft Replacement

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Driveshafts / Front Wheel Drive Intermediate Shaft Replacement

Front Wheel Drive Intermediate Shaft Replacement
Callout	Component Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle. Refer to Front Wheel Drive Shaft Replacement.
1	Front Wheel Drive Intermediate Shaft Bracket Bolt (Qty: 3) Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Front Wheel Drive Intermediate Shaft Procedure Check the transmission fluid level and fill to the proper level, if needed. Refer to Transmission Fluid Level and Condition Check.

Driveshafts

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Front Wheel Drive Shaft Inner Joint and Boot Replacement

Special Tools DT-35910 Drive Axle Boot Clamp Pliers For equivalent regional tools, refer to Special Tools. Disassemble Procedure Note: There are types of inner joints available. If ...

Other materials:

Tire-to-Wheel Match-Mounting (Vectoring)
Note: After remounting a tire to a wheel or after replacing a tire and/or a wheel, remeasure the tire and wheel assembly runout in order to verify that the amount of runout has been reduced and brought to within tolerances. Ensure that the tire and wheel assembly is properly balanced ...

Piston, Connecting Rod, and Bearing Installation
Special Tools EN-470-B Angular Torque Wrench For equivalent regional tools, refer to Special Tools. Adjust the piston ring joints as follows: Upper compression ring (1). Lower compression ring (4). Oil rings (2) or (3). Oil ring spacer (5). ...

Clutch and Differential Housing Disassemble
Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshift Device Bushing Puller R-0007761 Universal Handle for Pullers and Installers T-0207928 Retai ...

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