Chevrolet Sonic Repair Manual: Fuel and Evaporative Emission Pipe Warning

Warning:

In order to reduce the risk of fire and personal injury observe the following items:

• Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
• Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
• Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
• Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)

Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution

Caution: Clean all of the following areas before performing any disconnections in order to avoid possible contamination in the system: The fuel pipe connections The hose connections ...

Evaporative Emission Canister Replacement

Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the EVAP canister cover fasteners (1) and cover (2). Warn ...

Other materials:

Mirror Adjustment
Exterior Mirrors Manual Outside Mirrors Move the control up, down, or side to side to adjust the mirror. See Manual Mirrors. Power Outside Mirrors For vehicles with power outside mirrors: 1. Select the mirror by moving the selector switch to L for the driver side or R for the passenger s ...

Rear Seat Belt Buckle Replacement
Rear Seat Belt Buckle Replacement Callout Component Name Preliminary Procedure Remove the rear seat cushion. Refer to Rear Seat Cushion Removal and Installation. 1 Rear Seat Belt Buckle Fastener ...

Brake Pipe and Hose Inspection
Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Visually inspect all of the brake pipes for the following conditions: Kinks, incorrect routing, missing or damaged retainers Leaking fittin ...