Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement

Removal Procedure

    Remove the bracket fastener (1).
  1. Remove the bracket fastener (1).

  2. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the fuel tank filler pipe bracket fastener (1).
  4. Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Loosen the filler pipe hose clamp (3).

  6. Remove the fuel tank filler pipe (1).
Installation Procedure

    Install the fuel tank filler pipe (1).
  1. Install the fuel tank filler pipe (1).

  2. Caution:

    Refer to Fastener Caution.

  3. Tighten hose clamp (3) to 4 Y(35 lb in)

    .

  4. Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

    .



  6. Install the bracket fastener (1) and tighten to 9 Y(89 lb in).

Fuel System Description
Fuel System Overview The fuel system is an electronic returnless on-demand design. A returnless fuel system reduces the internal temperature of the fuel tank by not returning hot fuel f ...

Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and ...

Other materials:

Synchronizers Assemble
1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location. Install the synchronizer inserts (1) into ...

Special Tools
Illustration Tool Number/Description 3-9607433 Transmission Support DT-586 J-23129 KM-586 Universal Seal Remover DT-3289-20 J-3289-20 Holding Fixture ...

Tire Chains
Warning Do not use tire chains. There is not enough clearance. Tire chains used on a vehicle without the proper amount of clearance can cause damage to the brakes, suspension, or other vehicle parts. The area damaged by the tire chains could cause loss of control and a crash. Use another typ ...

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