Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement

Removal Procedure

Remove the bracket fastener (1).

Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe bracket fastener (1).
Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Loosen the filler pipe hose clamp (3).

Remove the fuel tank filler pipe (1).

Installation Procedure

Install the fuel tank filler pipe (1).

Caution:

Refer to Fastener Caution.

Tighten hose clamp (3) to 4 Y(35 lb in)
.
Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.

Install the bracket fastener (1) and tighten to 9 Y(89 lb in).

Fuel System Description

Fuel System Overview The fuel system is an electronic returnless on-demand design. A returnless fuel system reduces the internal temperature of the fuel tank by not returning hot fuel f ...

Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and ...

Other materials:

Tire Pressure Indicator Sensor Learn
Special Tools EL-46079 Tire Pressure Monitor Diagnostic Tool EL-50448 Tire Pressure Monitor Sensor Activation Tool For equivalent regional tools, refer to Special Tools. Learn Mode Description The tire pressure monitor system uses the instrument cluster, body control module ...

Rear Side Door Outer Panel Replacement
Removal Procedure Warning: Refer to Glass and Sheet Metal Handling Warning. Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Disable the SIR System. Refer to SIR Disabling and Enabling. Dis ...

Instrument Panel Insulator Replacement
Instrument Panel Insulator Replacement Callout Component Name Preliminary Procedures Disable the SIR system. Refer to SIR Disabling and Enabling. Remove the passenger inflatable restraint instrument panel lower module ...

0.0063