Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement
- Removal Procedure
-
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in).
Caution:
Refer to Fastener Caution.
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel f ...
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
Latch Housing Replacement.
Remove the bracket fastener (1).
Lift and ...
Other materials:
Liftgate Hinge Replacement
Liftgate Hinge Replacement
Callout
Component Name
Preliminary Procedures
Remove the liftgate. Refer to Liftgate Replacement.
Lower the rear of the headliner to access the inner bolts. Refer
to Headlining Trim Panel Replac ...
Blower Motor Replacement
Removal Procedure — Production Blower Motor
Remove the passenger side instrument panel insulator. Refer to Instrument
Panel Insulator Replacement.
Remove the passenger side inflatable restraint instrument panel lower
module. Refer to Instrument Panel Lower Airbag Replaceme ...
Secondary Air Injection Pump Pipe Replacement
Secondary Air Injection Pump Pipe Replacement
Callout
Component Name
1
Hose Retainer (QTY:2)
Note: Squeeze the retainer on opposite sides to release.
2
Secondary Air Injection ...
0.0135