Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement

Removal Procedure

Remove the bracket fastener (1).

Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe bracket fastener (1).
Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Loosen the filler pipe hose clamp (3).

Remove the fuel tank filler pipe (1).

Installation Procedure

Install the fuel tank filler pipe (1).

Caution:

Refer to Fastener Caution.

Tighten hose clamp (3) to 4 Y(35 lb in)
.
Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.

Install the bracket fastener (1) and tighten to 9 Y(89 lb in).

Fuel System Description

Fuel System Overview The fuel system is an electronic returnless on-demand design. A returnless fuel system reduces the internal temperature of the fuel tank by not returning hot fuel f ...

Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and ...

Other materials:

Rear Side Door Opening Floor Carpet Retainer Replacement
Rear Side Door Opening Floor Carpet Retainer Replacement Callout Component Name Preliminary Procedure Remove the rear seat cushion. Refer to Rear Seat Cushion Removal and Installation. 1 Rear Si ...

Camshaft Sprocket Installation
Install the intake camshaft sprocket (3). Install the intake camshaft position sensor exciter wheel (2) and the intake camshaft sprocket bolt (1), but do not tighten yet. Install the exhaust camshaft sprocket. Note: Tightening of camshaft sprocket bolts will ...

Transmission Fluid Level and Condition Check
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle Remove the front suspension skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement Place a basin underneath the vehicle. Clean away all ...

0.1002