Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement

Removal Procedure

Remove the bracket fastener (1).

Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe bracket fastener (1).
Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Loosen the filler pipe hose clamp (3).

Remove the fuel tank filler pipe (1).

Installation Procedure

Install the fuel tank filler pipe (1).

Caution:

Refer to Fastener Caution.

Tighten hose clamp (3) to 4 Y(35 lb in)
.
Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.

Install the bracket fastener (1) and tighten to 9 Y(89 lb in).

Fuel System Description

Fuel System Overview The fuel system is an electronic returnless on-demand design. A returnless fuel system reduces the internal temperature of the fuel tank by not returning hot fuel f ...

Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and ...

Other materials:

Turning the System On or Off
/VOL (Power/Volume): Press to turn the system on and off. Automatic Switch-Off If the infotainment system is on after the ignition is turned off, the system will turn off automatically after 10 minutes. Volume Control /VOL (Power/Volume): Turn to adjust the volume. (Phone/Mute): For ve ...

Rear End Spoiler Replacement (Hatchback TTV)
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Definitions and Abbreviations
Throttle Positions Engine Braking A condition where the engine is used to slow the vehicle by manually downshifting during a zero throttle coastdown. Full Throttle Downshift A quick apply of the accelerator pedal to its full travel, forcing a downshift. ...

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