Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure

    Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
  1. Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
  2. Remove the bracket fastener (1).

  3. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  4. Remove the fuel tank filler pipe bracket fastener (1).
  5. Remove the vent hose clamp (2) and vent hose.
  6. Loosen the filler pipe hose clamp (3).

  7. Remove the fuel tank filler pipe (1).
Installation Procedure

    Install the fuel tank filler pipe (1).
  1. Install the fuel tank filler pipe (1).

    2. Caution:

    Refer to Fastener Caution.

  2. Tighten hose clamp (3) to 4 Y(35 lb in)

    .

  3. Install the vent hose clamp (2) and vent hose.
  4. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

    .



  5. Install the bracket fastener (1) and tighten to 9 Y(89 lb in)

    .

  6. Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Fuel Tank Filler Pipe Replacement
Removal Procedure Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank filler pipe ...

Fuel Injector Replacement
Fuel Injector Replacement Callout Component Name Preliminary Procedure Disconnect battery negative cable. Refer to Battery Negative ...

Other materials:

Backup Lamp Switch Replacement
Removal Procedure Disconnect the electrical connector from the backup lamp switch?€‰(1). Remove the backup lamp switch?€‰(1) from the transmission. Remove and DISCARD the backup lamp switch washer from the backup lamp switch. Installation Proc ...

Rear Seat Back Cushion Panel Replacement
Rear Seat Back Cushion Panel Replacement Callout Component Name Preliminary Procedure Remove the rear seat back cushion. Refer to Rear Seat Back Cushion Removal and Installation Remove the rear seat head restraint guide. ...

Crankshaft Front Oil Seal Installation
Special Tools EN-6351 Mounting Sleeves For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Slide the EN-6351 sleeves  (2) protective sleeve onto the crankshaft journal. Slide the crankshaft front oil seal (1) over the protective sleev ...

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