Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)
- Removal Procedure
-
- Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Remove the vent hose clamp (2) and vent hose.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Install the vent hose clamp (2) and vent hose.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in)
.
- Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Caution:
Refer to Fastener Caution.
Fuel Tank Filler Pipe Replacement
Removal Procedure
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe ...
Fuel Injector Replacement
Fuel Injector Replacement
Callout
Component Name
Preliminary Procedure
Disconnect battery negative cable. Refer to Battery Negative ...
Other materials:
Special Tools
Illustration
Tool Number/ Description
CH 41013
J 41013
Rotor Resurfacing kit
CH 42450–A
J 42450–A
Wheel Hub Resurfacing Kit
...
Power Steering Pump Belt Removal
Caution: Do not use belt dressing on the drive belt. Belt dressing
causes the breakdown of the composition of the drive belt. Failure to follow
this recommendation will damage the drive belt.
Cut the power steering pump belt (2) with a appropriate cutting tool at
...
Shift Fork Cleaning and Inspection (Gen 1)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
Clean the following components with a suitable solvent.
Air dry all the parts.
3rd and ...
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