Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure

    Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
  1. Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
  2. Remove the bracket fastener (1).

  3. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  4. Remove the fuel tank filler pipe bracket fastener (1).
  5. Remove the vent hose clamp (2) and vent hose.
  6. Loosen the filler pipe hose clamp (3).

  7. Remove the fuel tank filler pipe (1).
Installation Procedure

    Install the fuel tank filler pipe (1).
  1. Install the fuel tank filler pipe (1).

  2. Caution:

    Refer to Fastener Caution.

  3. Tighten hose clamp (3) to 4 Y(35 lb in)

    .

  4. Install the vent hose clamp (2) and vent hose.
  5. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

    .



  6. Install the bracket fastener (1) and tighten to 9 Y(89 lb in)

    .

  7. Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Fuel Tank Filler Pipe Replacement
Removal Procedure Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank filler pipe ...

Fuel Injector Replacement
Fuel Injector Replacement Callout Component Name Preliminary Procedure Disconnect battery negative cable. Refer to Battery Negative ...

Other materials:

Liftgate (Hatchback)
Warning Exhaust gases can enter the vehicle if it is driven with the liftgate, hatch/trunk open, or with any objects that pass through the seal between the body and the hatch/trunk or liftgate. Engine exhaust contains carbon monoxide (CO) which cannot be seen or smelled. It can cause unconsci ...

Pairing without Touchscreen
A Bluetooth-enabled cell phone must be paired to the Bluetooth system and then connected to the vehicle before it can be used. See your cell phone manufacturer's user guide for Bluetooth functions before pairing the cell phone. If a Bluetooth phone is not connected, calls will be made usin ...

Parking Brake Indicator Switch Replacement
Removal Procedure Remove the front floor console. Refer to Front Floor Console Replacement. Ensure that the park brake lever is in the fully released position. Disconnect the electrical connector from the park brake warning indicator switch. Remove the park ...

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