Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)
- Removal Procedure
-
- Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Remove the vent hose clamp (2) and vent hose.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Install the vent hose clamp (2) and vent hose.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in)
.
- Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Caution:
Refer to Fastener Caution.
Fuel Tank Filler Pipe Replacement
Removal Procedure
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe ...
Fuel Injector Replacement
Fuel Injector Replacement
Callout
Component Name
Preliminary Procedure
Disconnect battery negative cable. Refer to Battery Negative ...
Other materials:
Fuel Tank Filler Door Latch Housing Replacement
Fuel Tank Filler Door Latch Housing Replacement
Callout
Component Name
Preliminary Procedures
Remove the rear wheelhouse panel liner. Refer to Rear Wheelhouse
Liner Replacement.
Remove the fuel tank filler door. Refer to ...
Liftgate Window Replacement
Special Tools
BO-24402-A Glass Sealant Remover (Cold Knife)
BO-39032 Stationary Glass Removal Tool
Use an adhesive that is approved by GM
For equivalent regional tools, refer to Special Tools
Removal Procedure
Warning: Refer to Cracked Window Warning.
Note ...
Fuel Pump Control Module Programming and Setup
The fuel pump control module must be programmed with the proper calibration software.
The module stores and utilizes this information however if it is not properly configured
with the correct calibration software, the fuel pump control module will not control
all of the vehicle features proper ...
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