Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Heater Core Replacement

Chevrolet Sonic Repair Manual / HVAC / Heating / Heater Core Replacement



Heater Core Replacement

Callout

Component Name

Preliminary Procedures

  1. Remove the Heater and Air Conditioning Evaporator and Blower Module. Refer to Heater and Air Conditioning Evaporator and Blower Module Removal and Installation.
  2. Disconnect the electrical connectors as necessary.

1

Lower Heater Case Fasteners (Qty: 9)

Caution:

Refer to Fastener Caution.

2

Heater Tube Cover

3

Lower Heater Core Case

4

Heater Core

Procedure

Pull out the heater core.

Heater Core Outlet Tube Replacement
Heater Core Outlet Tube Replacement Callout Component Name Preliminary Procedures Remove the Heater and Air Conditioning Evaporator ...

Heater Inlet Hose Replacement (LDE, LUW)
Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Fill ...

Other materials:

Brakes
If the overheat warning no longer displays, the vehicle can be driven. Continue to drive the vehicle slowly for about 10 minutes. Keep a safe vehicle distance from the vehicle in front. If the warning does not come back on, continue to drive normally and have the cooling system checked for pro ...

Special Tools
Illustration Tool Number/ Description BO-594-A Hand Rivet Tongs ...

Piston and Connecting Rod Assemble
Special Tools EN-49941 Remover / Installer Piston Retainer Ring For equivalent regional tools, refer to Special Tools. Note: Lubricate the piston pin with clean engine oil. Install the connecting rod (3) and the piston pin (2) to the piston (1). Install t ...

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