Chevrolet Sonic Repair Manual: Intake Camshaft Replacement
- Removal Procedure
-
- Remove the camshaft intake and exhaust sprocket. Refer to Camshaft Intake and Exhaust Sprocket Replacement.
- Remove the camshaft bearing cap bolts in sequence shown. Ensure to remove the bolts one turn at a time until there is no spring tension pushing on the camshaft.
- Remove the camshaft bearing cap bolts (1).
- Remove the camshaft bearing caps (2).
- Remove the intake camshaft (3).
Note:
Mark the camshafts bearing caps and the camshaft upon removal to ensure installation is in the correct position.
- Installation Procedure
-
- Lubricate the camshaft and camshaft bearing caps with engine oil.
- Install the intake camshaft (3).
- Install the camshaft bearing caps (2).
- Install the camshaft bearing cap bolts and tighten the bolts hand tight (1).
- Install and tighten the camshaft bearing cap bolts one turn at a time
in sequence as shown to 8 Y (71 lb in)
.
- Install the camshaft intake and exhaust sprocket. Refer to Camshaft Intake and Exhaust Sprocket Replacement.
Note:
Ensure that the camshaft sealing rings are in place in the camshaft grooves. Camshaft sealing rings must be in place below the surface of the camshaft journal in order to avoid being pinched between the cylinder head and the camshaft caps.
Caution:
Refer to Fastener Caution.
Intake Camshaft Removal
Remove the camshaft bearing cap bolts in a spiral sequence as shown one
turn at a time until there is no spring tension pushing on the camshaft.
Note: Mind the markings on the ...
Camshaft Gears
...
Other materials:
Instrument Panel Center Trim Panel Replacement
Instrument Panel Center Trim Panel Replacement
Callout
Component Name
1
Instrument Panel Center Trim Panel (Qty:?€‰2)
Procedure
Use a flat bladed plastic trim tool in order to disengage the retainers
secur ...
Driver or Passenger Seat Cushion Heater Replacement
Driver or Passenger Seat Cushion Heater Replacement
Callout
Component Name
Warning: Refer to SIR Warning.
Preliminary Procedures
Remove the driver or passenger seat. Refer to Driver or Passenger
Seat Removal a ...
Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces.
Inspect the intake manifold (2) for damage.
Inspect the intake manifold for cracks near metallic inserts.
Inspect the crankcase ventilation passages in the intake manifold face for
blockage.
Warning: Wear safety glasses in or ...
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