Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.6L LDE)


    Install the 4 multiport fuel injector seals (6).
  1. Install the 4 multiport fuel injector seals (6).
  2. Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7).
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts and tighten to 9 Y (80 lb in)

    .

  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (7).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to 8 Y (71 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to 9 Y (80 lb in)

    .



  10. Install the manifold absolute pressure sensor (1) to the intake manifold (2).
  11. Install the intake manifold absolute pressure sensor bolt and handtighten.
Intake Manifold Assemble
Install the evaporative emission canister purge solenoid valve (3). Install the 2 manifold absolute pressure sensors (2). Install the 2 manifold absolute pressur ...

Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4). Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold ( ...

Other materials:

Lockout Protection
If the driver side power door lock switch is pressed when the driver door is open and the key is in the ignition, all of the doors will lock and then the driver door will unlock. If Unlocked Door Anti Lockout is turned on and: the vehicle is off, the driver door is open, and door locking is r ...

Rear Side Door Lock Cylinder Opening Cover Replacement
Rear Side Door Lock Cylinder Opening Cover Replacement Callout Component Name 1 Rear Side Door Lock Cylinder Opening Cover Procedure Remove the rear side door lock cylinder, Do Not remove the outside door han ...

Special Tools
Illustration Tool Number/Description CH-41013 J 41013 Rotor Resurfacing Kit CH-42450-A J 42450-A Wheel Hub Resurfacing Kit CH-45101 J  ...

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