Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.8L LUW and LWE)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Intake Manifold / Intake Manifold Assemble (1.8L LUW and LWE)


    Install the 4 NEW multiport fuel injector seals (4).
  1. Install the 4 NEW multiport fuel injector seals (4).
  2. Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold (5).
  3. Caution:

    Refer to  Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts (1) and tighten to  8 Y (71 lb in)

    .



  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (3).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to  7 Y (62 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to  8 Y (71 lb in)

    .



  10. Install the manifold absolute pressure sensor (2) to the intake manifold (3).
  11. Install the intake manifold absolute pressure sensor bolt (1) and tighten to  6 Y (53 lb in)

    .

Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6). Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7). ...

Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces. Inspect the intake manifold (2) for damage. Inspect the intake manifold for cracks near metallic inserts. Inspect the crankcase ventila ...

Other materials:

Rear Window Wiper/ Washer
If equipped with the rear wiper/ washer, the controls are on the end of the windshield wiper lever. ON: Press the upper portion of the button for continuous rear window wipes. OFF: The rear wiper turns off when the button is returned to the middle position. INT (Intermittent Rear Wipes): Pres ...

Hood Adjustment
Hood Adjustment Callout Component Name 1 Hood Caution: Refer to Fastener Caution. Procedure Loosen the 4 hood hinge nuts. Adjust the hood in order to obtain an even gap on both sides between ...

Transmission Disassemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Attach R-0007758 holding fixture (2) to the transmission. Attach R-0007758 holding fixture (2 ...

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