Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.8L LUW and LWE)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Intake Manifold / Intake Manifold Assemble (1.8L LUW and LWE)


    Install the 4 NEW multiport fuel injector seals (4).
  1. Install the 4 NEW multiport fuel injector seals (4).
  2. Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold (5).
  3. Caution:

    Refer to  Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts (1) and tighten to  8 Y (71 lb in)

    .



  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (3).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to  7 Y (62 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to  8 Y (71 lb in)

    .



  10. Install the manifold absolute pressure sensor (2) to the intake manifold (3).
  11. Install the intake manifold absolute pressure sensor bolt (1) and tighten to  6 Y (53 lb in)

    .

Intake Manifold Assemble (1.6L LDE)
Install the 4 multiport fuel injector seals (6). Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7). ...

Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces. Inspect the intake manifold (2) for damage. Inspect the intake manifold for cracks near metallic inserts. Inspect the crankcase ventila ...

Other materials:

Conversions and Add-Ons
Add-On Electrical Equipment Caution Some electrical equipment can damage the vehicle or cause components to not work and would not be covered by the warranty. Always check with your dealer before adding electrical equipment. Add-on equipment can drain the vehicle's 12-volt battery, even i ...

Using the Tire Sealant and Compressor Kit to Temporarily Seal and Inflate a Punctured Tire
When using the tire sealant and compressor kit during cold temperatures, warm the kit in a heated environment for five minutes. This will help to inflate the tire faster. If a tire goes flat, avoid further tire and wheel damage by driving slowly to a level place. Turn on the hazard warning fl ...

Steering Angle Sensor Centering
The steering angle sensor does not require centering often. Centering of the steering angle sensor might be required after certain service procedures are performed. Some of these procedures are as follows: Wheel alignment Steering gear replacement Steering column replacement Collision ...

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