Chevrolet Sonic Repair Manual: Liftgate Adjustment

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Trunklid/Tailgate/Cargo Doors / Liftgate Adjustment

Liftgate Adjustment
Callout	Component Name
1	Liftgate Caution: Refer to Fastener Caution. Procedure Loosen the 4 liftgate hinge bolts to adjust the liftgate. Adjust the liftgate in order to obtain an even gap between the liftgate and the roof, the quarter outer panel, the tail lamp and rear bumper fascia and so that the liftgate is flush with the roof, the quarter outer panel, the tail lamp and rear bumper fascia. Adjustment: Liftgate to roof?€‰(a) 5.5?€‰mm?€‰?±?€‰1.0?€‰mm?€‰(0.22?€‰in?€‰?±?€‰0.04?€‰in) Liftgate to quarter outer panel?€‰(b) 4.0?€‰mm?€‰?±?€‰1.0?€‰mm?€‰(0.16?€‰in?€‰?±?€‰0.04?€‰in) Liftgate to tail lamp?€‰(c) 3.5?€‰mm?€‰?±?€‰1.0?€‰mm?€‰(0.14?€‰in?€‰?±?€‰0.04?€‰in) Liftgate to rear bumper fascia?€‰(d) 5.0?€‰mm?€‰?±?€‰1.0?€‰mm?€‰(0.20?€‰in?€‰?±?€‰0.04?€‰in) Tighten 22?€‰Y (16?€‰lb?€‰ft)

Adhesive Installation of Liftgate Windows

Warning: Refer to Glass and Sheet Metal Handling Warning. Use a urethane adhesive systems which meet GM Specification GM?€‰3651G. Remove all mounds or loose pieces of urethane ad ...

Liftgate Assist Rod Caution

Caution: Apply pressure only at the end of the liftgate/hood assist rod that you are removing or attaching. Do NOT apply pressure to the middle of the rod because damage or bending will resul ...

Other materials:

Rear Brake Hose Replacement (Body to Axle - Disc Brake)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

Rear Disc Brake Mounting and Hardware Inspection
Warning: Refer to Brake Dust Warning. Caution: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the f ...

Transmission Assemble (Gen 2)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Install the clutch and differential housing assembly (1) onto ...

0.0766