Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T40/45/50)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Transmission Oil Cooler / Transmission Unit / Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T40/45/50)

Table 1: 1??? Clutch Piston Installation
Table 2: Low and Reverse Clutch Piston Installation
1??? Clutch Piston Installation


1??? Clutch Piston Installation

Callout

Component Name

1

1??? Clutch Piston

Note:

DT-47798 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-47798 seal protector to ease the installation of the piston.

Special Tool

DT-47798 Seal Protector

For equivalent regional tools, refer to Special Tools.

2

1??? Clutch Spring

3

1??? Clutch Spring Retainer

Caution:

Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.

Note:

  1. Place the retainer onto DT-47799-1 which is part of DT-47799 spring compressor. Compressing the spring using DT-47799-2 which is part of DT-47799 spring compressor, will install the retainer into the retainer groove.
  2. Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.

Special Tool

DT-47799 Clutch Piston Spring Compressor

For equivalent regional tools, refer to Special Tools.

Low and Reverse Clutch Piston Installation


Low and Reverse Clutch Piston Installation

Callout

Component Name

1

Low and Reverse Clutch Piston

Note:

DT-47807 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-47807 seal protector to ease the installation of the piston.

Special Tool

DT-47807 Clutch Piston Seal Protector

For equivalent regional tools, refer to Special Tools.

2

Low and Reverse Clutch Spring

3

Low and Reverse Clutch Spring Retainer

Caution:

Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.

Note:

  1. Place the retainer onto DT-47794-1 which is part of DT-47794 spring compressor. Compressing the spring using DT-47794-2 which is part of DT-47794 spring compressor, will install the retainer into the retainer groove.
  2. Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.

Special Tool

DT-47794 Spring Compressor

For equivalent regional tools, refer to Special Tools.

Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T30)
Table 1: 1??? Clutch Piston Installation Table 2: Low and Reverse Clutch Piston Installation 1??? Clutch Piston Installation 1??? Clutch Piston Installa ...

Low and Reverse and 1-2-3-4 Clutch Housing Cleaning and Inspection
Low and Reverse and 1-2-3-4 Clutch Housing Cleaning and Inspection Callout Component Name Caution: After cleaning the transmis ...

Other materials:

Manual Transmission
The vehicle may be equipped with a 5-speed or 6-speed manual transmission. Caution Shifting the vehicle initially into any gear other than 1 (First) or R (Reverse) can damage the clutch. Shift the manual transmission in the proper sequence, and time the gear shifting with the accelerator to ...

Special Tools
Illustration Tool Number/Description CH-41013 J 41013 Rotor Resurfacing Kit CH-42450-A J 42450-A Wheel Hub Resurfacing Kit CH-45101 J  ...

Antilock Brake System Automated Bleed
Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Note: Before performing the Antilock Brake System (ABS) Automated Bleed Procedure, first perform a pressure bleed of the base brake system. Refer ...

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