Chevrolet Sonic Repair Manual: Main Shaft Assemble (Gen 1)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
- Install the 4th gear bearing assembly (1).
Note:
The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer assembly grooves.
Note:
The groove on the 3rd/4th gear synchronizer assembly (2)
should point toward the 4th gear assembly.
- Assemble the following components:
- 3rd/4th gear synchronizer assembly (1)
- 3rd gear blocking ring (3)
- 4th gear assembly (4)
Install the 3rd/4th gear synchronizer assembly (2) and the
4th gear assembly (1) as a unit using 3-0207944 bearing insert tool (3)
and a hydraulic press.
Install the 3rd/4th gear synchronizer assembly thrust washer (2)
and the NEW 3rd/4th gear synchronizer assembly retaining ring (1).
Install the following components:
- 3rd gear blocking ring (6)
- 3rd gear bearing assembly (5)
- 3rd gear assembly (4)
- 3rd gear thrust washer (3)
- 3rd gear thrust washer retaining ring (2)
- 2nd gear bearing assembly (1)
Note:
The lugs on the blocking rings must be aligned with the 2nd
gear assembly and the 1st/2nd gear synchronizer assembly.
Assemble the following components:
- 1st/2nd gear synchronizer assembly (1)
- 1st/2nd gear outer blocking ring (2)
- 1st/2nd gear intermediate cone ring (3)
- 1st/2nd gear inner blocking ring (4)
- 2nd gear assembly (5)
Install the 1st/2nd gear synchronizer assembly (2) and the
2nd gear assembly (1) as a unit using 3-0207944 bearing insert tool (3)
and a hydraulic press.
Install the NEW 1st/2nd gear synchronizer assembly retaining
ring (1).
Note:
The lugs on the blocking rings must be aligned with the 1st/2nd
gear synchronizer assembly grooves.
Install the following components:
- 1st/2nd gear outer blocking ring (5)
- 1st/2nd gear intermediate cone ring (4)
- 1st/2nd gear inner blocking ring (3)
- 1st gear bearing assembly (2)
- 1st gear (1)
Install the 1st gear thrust washer (1) and the thrust washer (2) in the 1st/2nd
gear synchronizer assembly using a suitable tube (3) and a hydraulic press.
Note: The input shaft rear bearing retaining ring (2) remains
loose on the shaft.
Remove the input shaft rear bearing assembly (1) using
a hydraulic press.
Rem ...
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
in!i.l.i-if
...
Other materials:
Trunk Release
To lock or unlock the trunk from the inside, press
or
on the central locking switch or on
the driver door switch.
To open the trunk from inside the vehicle press
.
To lock the trunk from the outside press
on the RKE transmitter.
To open the trunk from outside of the vehicle:
Pres ...
Hood Rear Seal Replacement
Hood Rear Seal Replacement
Callout
Component Name
1
Hood Rear Seal
Procedure
Clean the area where the seal will be mounted. Use a suitable solvent
with a mixture of 50?€‰percent isopropyl alcohol and 50?â ...
Low and Reverse Clutch Assembly and Low and Reverse Clutch Plate Installation
Low and Reverse Clutch Assembly and Low and Reverse Clutch Plate Installation
Callout
Component Name
1
Low and Reverse Clutch Assembly (OWC)
Note:
The Low and Reverse Clutch Assembly should rotat ...
© 2014-2025 Copyright www.csmans.com

0.0092