Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Main Shaft Assemble (Gen 2)

Special Tools

3-0207944 Main Shaft Tapered Bearing Insert Tool

For equivalent regional tools, refer to Special Tools.


    Install the 4th gear bearing assembly (1).
  1. Install the 4th gear bearing assembly (1).
  2. in!i.l.i-if

    Note:

    The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer assembly grooves.

    Note:

    The groove on the 3rd/4th gear synchronizer assembly (2) should point toward the 4th gear assembly.

  3. Assemble the following components:

  • Install the 3rd/4th gear synchronizer assembly (2) and the 4th gear assembly (1) as a unit using 3-0207944 bearing insert tool (3) and a hydraulic press.


  • Install the 3rd/4th gear synchronizer assembly thrust washer (2) and the NEW 3rd/4th gear synchronizer assembly retaining ring (1).

  • Install the following components:

  • Note:

    The lugs on the blocking rings must be aligned with the 2nd gear assembly and the 1st/2nd gear synchronizer assembly.

  • Assemble the following components:

  • Install the 1st/2nd gear synchronizer assembly (2) and the 2nd gear assembly (1) as a unit using 3-0207944 bearing insert tool (3) and a hydraulic press.


  • Install the NEW 1st/2nd gear synchronizer assembly retaining ring (1).

  • Note:

    The lugs on the blocking rings must be aligned with the 1st/2nd gear synchronizer assembly grooves.

  • Install the following components:

  • Install the 1st gear thrust washer (1) and the thrust washer (2) in the 1st/2nd gear synchronizer assembly using a suitable tube (3) and a hydraulic press.
  • Main Shaft Assemble (Gen 1)
    Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). Note: T ...

    Main Shaft Disassemble (Gen 1)
    Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st ...

    Other materials:

    Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
    Ensure that the steering wheel is set in a straight ahead position. Loosen the tie rod jam nut (1). Adjust the toe to specification by turning the inner tie rod (2). Refer to Wheel Alignment Specifications. Caution: Refer to Fastener Caution. Tighten the t ...

    Engine Mount Replacement - Right Side
    .. Engine Mount Replacement - Right Side Callout Component Name Preliminary Procedures Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Install the engine support fixture. Refer to Engine Support ...

    Synchronizers Assemble
    1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location. Install the synchronizer inserts (1) into ...

    В© 2014-2021 Copyright www.csmans.com
       
    0.0102