Chevrolet Sonic Repair Manual: Main Shaft Assemble (Gen 2)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
- Install the 4th gear bearing assembly (1).
in!i.l.i-if
Note:
The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer assembly grooves.
Note:
The groove on the 3rd/4th gear synchronizer assembly (2)
should point toward the 4th gear assembly.
- Assemble the following components:
- 3rd/4th gear synchronizer assembly (1)
- 4th gear outer blocking ring (3)
- 4th gear intermediate blocking ring (4)
- 4th gear inner blocking ring (5)
- 4th gear assembly (6)
Install the 3rd/4th gear synchronizer assembly (2) and the
4th gear assembly (1) as a unit using 3-0207944 bearing insert tool (3) and
a hydraulic press.
Install the 3rd/4th gear synchronizer assembly thrust washer (2)
and the NEW 3rd/4th gear synchronizer assembly retaining ring (1).
Install the following components:
- 3rd gear outer blocking ring (8)
- 3rd gear intermediate blocking ring (7)
- 3rd gear inner blocking ring (6)
- 3rd gear bearing assembly (5)
- 3rd gear assembly (4)
- 3rd gear thrust washer (3)
- 3rd gear thrust washer retaining ring (2)
- 2nd gear bearing assembly (1)
Note:
The lugs on the blocking rings must be aligned with the 2nd
gear assembly and the 1st/2nd gear synchronizer assembly.
Assemble the following components:
- 1st/2nd gear synchronizer assembly (1)
- 1st/2nd gear outer blocking ring (2)
- 1st/2nd gear intermediate cone ring (3)
- 1st/2nd gear inner blocking ring (4)
- 2nd gear assembly (5)
Install the 1st/2nd gear synchronizer assembly (2) and the
2nd gear assembly (1) as a unit using 3-0207944 bearing insert tool (3) and
a hydraulic press.
Install the NEW 1st/2nd gear synchronizer assembly retaining
ring (1).
Note:
The lugs on the blocking rings must be aligned with the 1st/2nd
gear synchronizer assembly grooves.
Install the following components:
- 1st/2nd gear outer blocking ring (5)
- 1st/2nd gear intermediate cone ring (4)
- 1st/2nd gear inner blocking ring (3)
- 1st gear bearing assembly (2)
- 1st gear (1)
Install the 1st gear thrust washer (1) and the thrust washer (2) in the 1st/2nd
gear synchronizer assembly using a suitable tube (3) and a hydraulic press.
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
Note: T ...
Table 1:
1st Gear Removal
Table 2:
1st Gear Blocking Rings Removal
Table 3:
1st and 2nd Gear Synchronizer Hub Retaining Ring
Removal
Table 4:
1st ...
Other materials:
Lane Departure Warning (LDW)
If equipped, LDW is intended to help avoid unintentional lane departures at speeds
of 56 km/h (35 mph) or greater. LDW uses a camera sensor to detect the lane markings.
The LDW indicator, , appears green if
a lane marking is detected. If the vehicle departs the lane, the indicator will
chang ...
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement
Callout
Component Name
1
Fuel Tank Filler Door
Procedure
Position the fuel tank filler door to the full open position. Using light
outward sliding pressure on the filler door, ...
Brake Dust Warning
Warning: Avoid taking the following actions when you service wheel
brake parts:
Do not grind brake linings.
Do not sand brake linings.
Do not clean wheel brake parts with a dry brush or with compressed air.
Some models or aftermarket brake parts may contain asbestos fiber ...
В© 2014-2024 Copyright www.csmans.com
0.0094