Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Main Shaft Disassemble (Gen 2)

Special Tools

69604356 Gear Pullers

For equivalent regional tools, refer to Special Tools.


    Remove the 1st gear thrust washer (1) and the 1st gear (2)
  1. Remove the 1st gear thrust washer (1) and the 1st gear (2) using 69604356 pullersand a hydraulic press.

  2. ii
  3. Remove the following components:

  • Remove and discard the 1st/2nd gear synchronizer assembly retaining ring (1).

  • Remove the 1st/2nd gear synchronizer assembly (1) and 2nd gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.


  • Separate the following components:

  • Remove the following components:

  • Remove and discard the 3rd/4th gear synchronizer assembly retaining ring (1) and the 3rd/4th gear synchronizer assembly thrust washer (2).

  • Remove the 3rd/4th gear synchronizer assembly (1) and the 4th gear assembly (2) as a unit using 69604356 pullersand a hydraulic press.


  • Separate the following components:

  • Remove the 4th gear bearing assembly (1).
  • Main Shaft Disassemble (Gen 1)
    Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st ...

    Manual Transmission Shift Lever Cable Adjustment
    Special Tools DT-527-A Adjuster or 5mm drill bit For equivalent regional tools, refer to Special Tools. Note: Not using the specified tools may lead to shift system mis-adjustment. ...

    Other materials:

    Overview (Radio with CD/USB)
    91011121314151617 O /VOL (Power/Volume) Turns the system on or off and adjusts the volume. Z (Eject) Removes a disc from the CD slot. Buttons 1−6 Radio: Saves and selects favorite stations. AUX Port 3.5 mm (1/8 in) connection for external devices. ...

    Lubrication Description
    Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other moving parts are lubricated by gravity flow or splash. Oil enters the rotor type oil pump (10) ...

    Water Pump Replacement (LUW)
    Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the water pump pulley. Refer to Water Pump Pulley Replacement. Remove the 5 water pump bolts (2). Remove the water pump (1). Insta ...

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