Chevrolet Sonic Repair Manual: Manual Transmission Shift Lever Cable Adjustment

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Manual Transmission Shift Lever Cable Adjustment

Special Tools

DT-527-A Adjuster or 5mm drill bit

For equivalent regional tools, refer to Special Tools.

Note:

Not using the specified tools may lead to shift system mis-adjustment.

Remove the floor console. Refer to Front Floor Console Replacement.

Lift upward and disengage (do not remove) cable lock adjuster (1) to release the internal cable assembly, one for each cable.

Note:

The hole of the transmission gear control (2) must be aligned to the hole in the base so the pin (1) can pass thru both. The transmission gear control will be locked in the 1? neutral position.

Lock the transmission gear control with DT-527-A pin (1) or 5mm drill bit.

Lock the position of the shifter control lever by rotating the reverse lockout device with the following instructions:

Push down on tab (1) and pull up on device (2) to release from installed position.
Rotate device 180 degrees so tab (1) is in the rear of the shift control assembly.
Secure integral pins in holes located on shifter base by pushing down device (2) until seated.

Secure adjuster locks (3) by pushing down until locked. One for each cable.

Note:

During this procedure DO NOT touch or preload the fixed shift lever as this may cause mis-adjustment to the shift system.

Reposition the reverse lockout device with the following instructions:

Push down on tab (1) and pull up on device (2) to release from installed position.
Rotate device (2) 180 degrees so tab (1) is in the front of the shift control assembly.
Push downward on the reverse lockout device (2) until tab (1) snaps into detent.

Remove the DT-527-A lock pin or drill bit from the transmission gear control.
Install the floor console. Refer to Front Floor Console Replacement.
Verify correct operation of the transmission control assembly.

Main Shaft Disassemble (Gen 2)

Special Tools 69604356 Gear Pullers For equivalent regional tools, refer to Special Tools. Remove the 1st gear thrust washer (1) and the 1st gear (2) using 69604356 pull ...

Manual Transmission Shift Lever and Selector Lever Cable Adjustment

Remove the floor console. Refer to Front Floor Console Replacement. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable asse ...

Other materials:

Parking
If the vehicle has a manual transmission, before getting out of the vehicle, move the shift lever into R (Reverse) if parking on a downhill slope. On a level surface or an uphill slope, use 1 (First) gear. Firmly apply the parking brake. Turn the wheels toward the curb for a downhill slope, or ...

Ignition Coil Removal
Special Tools EN-6009 Remover and Installer Ignition Module For equivalent regional tools, refer to Special Tools. Remove the 2 ignition coil bolts (1). Install EN-6009 remover and installer (2) and remove the ignition coil (1). ...

Engine Oil Cooler Replacement
Removal Procedure Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Drain engine coolant. Refer to Cooling System Draining and Filling Remove the turbocharger oil feed pipe. Refer to Turbocharger Oil Feed Pipe Replacement ...

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