Chevrolet Sonic Repair Manual: Manual Transmission Shift Lever Cable Adjustment

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Manual Transmission Shift Lever Cable Adjustment

Special Tools

DT-527-A Adjuster or 5mm drill bit

For equivalent regional tools, refer to Special Tools.

Note:

Not using the specified tools may lead to shift system mis-adjustment.

Remove the floor console. Refer to Front Floor Console Replacement.

Lift upward and disengage (do not remove) cable lock adjuster (1) to release the internal cable assembly, one for each cable.

Note:

The hole of the transmission gear control (2) must be aligned to the hole in the base so the pin (1) can pass thru both. The transmission gear control will be locked in the 1? neutral position.

Lock the transmission gear control with DT-527-A pin (1) or 5mm drill bit.

Lock the position of the shifter control lever by rotating the reverse lockout device with the following instructions:

Push down on tab (1) and pull up on device (2) to release from installed position.
Rotate device 180 degrees so tab (1) is in the rear of the shift control assembly.
Secure integral pins in holes located on shifter base by pushing down device (2) until seated.

Secure adjuster locks (3) by pushing down until locked. One for each cable.

Note:

During this procedure DO NOT touch or preload the fixed shift lever as this may cause mis-adjustment to the shift system.

Reposition the reverse lockout device with the following instructions:

Push down on tab (1) and pull up on device (2) to release from installed position.
Rotate device (2) 180 degrees so tab (1) is in the front of the shift control assembly.
Push downward on the reverse lockout device (2) until tab (1) snaps into detent.

Remove the DT-527-A lock pin or drill bit from the transmission gear control.
Install the floor console. Refer to Front Floor Console Replacement.
Verify correct operation of the transmission control assembly.

Main Shaft Disassemble (Gen 2)

Special Tools 69604356 Gear Pullers For equivalent regional tools, refer to Special Tools. Remove the 1st gear thrust washer (1) and the 1st gear (2) using 69604356 pull ...

Manual Transmission Shift Lever and Selector Lever Cable Adjustment

Remove the floor console. Refer to Front Floor Console Replacement. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable asse ...

Other materials:

Drum Brake System Description and Operation
System Component Description The drum brake system consists of the following: Drum Brake Shoes Applies mechanical output force, from hydraulic brake wheel cylinders, to friction surfaces of brake drums. Brake Drums Uses mechanical output force applied to fric ...

Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Ensure that the steering wheel is set in a straight ahead position. Loosen the tie rod jam nut (1). Adjust the toe to specification by turning the inner tie rod (2). Refer to Wheel Alignment Specifications. Caution: Refer to Fastener Caution. Tighten the t ...

Radiator Inlet Hose Replacement (LDE LUW)
Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the radiator inlet hose clamp (1) at the engine using BO-38185 ...

0.0073