Chevrolet Sonic Repair Manual: Master Cylinder Reservoir Replacement
- Removal Procedure
-
Warning:
Refer to Brake Fluid Irritant Warning.
Caution:
Refer to Brake Fluid Effects on Paint and Electrical Components Caution.
- Remove the brake master cylinder. Refer to Master Cylinder Replacement.
- Remove and discard the brake master cylinder reservoir roll pin (1).
- Remove the master cylinder reservoir (1) by carefully pulling straight upward.
- Remove the brake fluid level indicator switch, if necessary. Refer to Brake Fluid Level Indicator Switch Replacement.
- Remove the brake master cylinder reservoir seals (1).
- If replacing the master cylinder reservoir, discard the reservoir seals.
- Installation Procedure
-
- Lightly lubricate the brake master cylinder reservoir seals (1) with GM approved brake fluid from a clean, sealed, brake fluid container.
- Install the lubricated brake master cylinder reservoir seals to the brake master cylinder.
- Install the master cylinder reservoir (1) by firmly pressing straight downward.
- Install the brake fluid level indicator switch, if removed. Refer to Brake Fluid Level Indicator Switch Replacement.
- Install a new brake master cylinder reservoir roll pin (1).
- Install the brake master cylinder. Refer to Master Cylinder Replacement.
Master Cylinder Reservoir Filling
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Visually inspect the brake fluid level through the ...
Front Brake Hose Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Warning: Refer to Brake Fluid Irritant Warning.
Danger: Do not use a service jack to lift this vehicle. Li ...
Other materials:
Headlining Trim Panel Replacement (Hatchback without Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Park Brake System Description and Operation
System Component Description
The park brake system consists of the following:
Park Brake Lever Assembly
Receives, multiplies, and transfers park brake system apply input force
from driver to park brake cable system.
Releases applied park brake system when lever release ...
Main Shaft Assemble (Gen 1)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
Note: The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer assembly groov ...
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