Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Mounting Stud Repair

Repair Procedure

    Note:

    If the radiator is leaky, replace it. Refer to Radiator Replacement.

  1. Pressure test the cooling system. Refer to Cooling System Leak Testing.


  2. Grind the fracture surface (1) with a proper tool.
  3. Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)

    drill.


  4. lh__
  5. Install the new radiator mounting pin (2).
  • Install the nut (3).
  • Note:

    The bolt should not be longer than 35 mm (1.38 in)

    .

  • Install the radiator mounting pin (2) with the bolt (1).

Caution:

Refer to Fastener Caution.

  • Tighten the bolt 5 Y (44 lb in)

    .

  • Radiator Inlet Hose Replacement (LUV)
    Radiator Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Dra ...

    Radiator Outlet Hose Replacement (LDE LUW)
    Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Fill ...

    Other materials:

    Liftgate Replacement
    Liftgate Replacement Callout Component Name Preliminary Procedures Disconnect the electrical connectors. Disconnect the liftgate struts. Refer to Liftgate Strut Replacement. Remove the body lock pillar upper trim. Refe ...

    Liftgate Window Replacement
    Special Tools BO-24402-A Glass Sealant Remover (Cold Knife) BO-39032 Stationary Glass Removal Tool Use an adhesive that is approved by GM For equivalent regional tools, refer to Special Tools Removal Procedure Warning: Refer to Cracked Window Warning. Note ...

    Radiator Air Baffle Replacement (LUV, LUW)
    Radiator Air Baffle Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia assembly. Refer to Front Bumper Fascia Replacement. 1 Radiator Air Upper Baffle Push P ...

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