Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Mounting Stud Repair

Repair Procedure

    Note:

    If the radiator is leaky, replace it. Refer to Radiator Replacement.

  1. Pressure test the cooling system. Refer to Cooling System Leak Testing.


  2. Grind the fracture surface (1) with a proper tool.
  3. Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)

    drill.


  4. lh__
  5. Install the new radiator mounting pin (2).
  • Install the nut (3).
  • Note:

    The bolt should not be longer than 35 mm (1.38 in)

    .

  • Install the radiator mounting pin (2) with the bolt (1).

Caution:

Refer to Fastener Caution.

  • Tighten the bolt 5 Y (44 lb in)

    .

  • Radiator Inlet Hose Replacement (LUV)
    Radiator Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Dra ...

    Radiator Outlet Hose Replacement (LDE LUW)
    Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Fill ...

    Other materials:

    Radio Frequency Statement
    This vehicle has systems that operate on a radio frequency that comply with Part 15 of the Federal Communications Commission (FCC) rules and with Industry Canada Standards RSS‐GEN/210/220/310. Operation is subject to the following two conditions: 1. The device may not cause harmful inter ...

    Timing Belt Tensioner Replacement
    Special Tools EN-6333 Timing Belt Tensioner Locking Pin EN-6340 Camshaft Locking Tool EN-45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. ...

    Fuel Tank Draining
    Warning: Refer to Gasoline/Gasoline Vapors Warning. Note: The fuel tank must be drained with a suitable, commercially-available fuel removal unit and suction hose - follow safety regulations and national legislation. The fuel tank is fitted with a refill limit float valv ...

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