Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair
- Repair Procedure
-
- Pressure test the cooling system. Refer to Cooling System Leak Testing.
- Grind the fracture surface (1) with a proper tool.
- Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)
drill.
- Install the new radiator mounting pin (2).
Note:
If the radiator is leaky, replace it. Refer to Radiator Replacement.
lh __
- Install the nut (3).
- Install the radiator mounting pin (2) with the bolt (1).
Note:
The bolt should not be longer than 35 mm (1.38 in)
.
Caution:
Refer to Fastener Caution.
- Tighten the bolt 5 Y (44 lb in)
.
Radiator Inlet Hose Replacement (LUV)
Radiator Inlet Hose Replacement
Callout
Component Name
Preliminary Procedures
Drain the engine coolant. Refer to Cooling System Dra ...
Radiator Outlet Hose Replacement (LDE LUW)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, Refer to Special Tools.
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Fill ...
Other materials:
Radio Frequency Statement
This vehicle has systems that operate on a radio frequency that comply with Part
15 of the Federal Communications Commission (FCC) rules and with Industry Canada
Standards RSS‐GEN/210/220/310.
Operation is subject to the following two conditions:
1. The device may not cause harmful inter ...
Timing Belt Tensioner Replacement
Special Tools
EN-6333 Timing Belt Tensioner Locking Pin
EN-6340 Camshaft Locking Tool
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
...
Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors
Warning.
Note: The fuel tank must be drained with a suitable, commercially-available
fuel removal unit and suction hose - follow safety regulations and national
legislation. The fuel tank is fitted with a refill limit float valv ...
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