Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Radiator Mounting Stud Repair

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Radiator / Radiator Mounting Stud Repair

Repair Procedure

    Note:

    If the radiator is leaky, replace it. Refer to Radiator Replacement.

  1. Pressure test the cooling system. Refer to Cooling System Leak Testing.


  2. Grind the fracture surface (1) with a proper tool.
  3. Drill a hole in the center of the fractured surface, using a 6 mm (0.24 in)

    drill.


  4. lh__
  5. Install the new radiator mounting pin (2).
  • Install the nut (3).
  • Note:

    The bolt should not be longer than 35 mm (1.38 in)

    .

  • Install the radiator mounting pin (2) with the bolt (1).

Caution:

Refer to Fastener Caution.

  • Tighten the bolt 5 Y (44 lb in)

    .

  • Radiator Inlet Hose Replacement (LUV)
    Radiator Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Dra ...

    Radiator Outlet Hose Replacement (LDE LUW)
    Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, Refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Fill ...

    Other materials:

    Body Side Frame Rocker Reinforcement Replacement
    Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Note: The body side frame rocker reinforcement is made of Ultra High Strength Dual Phase Steel and ...

    Engine Cover Replacement
    Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the front of the cover, then rotate the cover backward and pull upward to remove. ...

    Timing Belt Removal
    Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt ...

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