Chevrolet Sonic Repair Manual: Repairing Damaged Wire Insulation
If the wire insulation has been chafed, or broken, enough to show the conductive portion of the wire, and the wire is not damaged, determine the length of insulation that needs to be repaired. If the repair is less than 280?€‰mm (11?€‰in), cut the wire within the damaged area. Then slide the appropriate heat shrink tubing (listed below) over the wire, and repair the wire by splicing the wires together. Refer to Splicing Copper Wire Using Splice Sleeves. Once the wire is spliced together slide heat shrink tubing over the damaged area and apply heat to seal the repaired wire.
If the wire is damaged, or the damaged area is larger than 280?€‰mm (11?€‰in), then replace the damaged wire by splicing in a new section of wire. Refer to Splicing Copper Wire Using Splice Sleeves.
|
GM Part Number |
Diameter |
Description |
Color |
Length |
||
|---|---|---|---|---|---|---|
|
Metric |
English |
Metric |
English |
|||
|
12355003 |
9.5?€‰mm |
0.375?€‰in |
Tubing, Shrink 3/8 |
Black |
305?€‰mm |
12?€‰in |
|
12355005 |
12.7?€‰mm |
0.5?€‰in |
Tubing, Shrink 1/2 |
Black |
305?€‰mm |
12?€‰in |
|
12355011 |
19.1?€‰mm |
0.75?€‰in |
Tubing, Shrink 3/4 |
Black |
305?€‰mm |
12?€‰in |
|
12355008 |
25.4?€‰mm |
1.0?€‰in |
Tubing, Shrink 1.00 |
Black |
305?€‰mm |
12?€‰in |
|
Metric Wire Sizes (mm?€‰2) |
AWG Sizes |
|---|---|
|
0.13 |
26 |
|
0.21 |
24 |
|
0.32 |
22 |
|
0.52 |
20 |
|
0.83 |
18 |
|
1.31 |
16 |
|
2.09 |
14 |
|
3.31 |
12 |
|
5.27 |
10 |
|
8.37 |
8 |
|
13.3 |
6 |
|
21.2 |
4 |
|
33.6 |
2 |
|
53.5 |
1/0 |
Rear Window Panel Trim Replacement
Rear Window Panel Trim Replacement
Callout
Component Name
Preliminary Procedures
Remove the body lock pillar upper trim panel. Refe ...
Roof Rail Front Assist Handle Replacement
Roof Rail Front Assist Handle Replacement
Callout
Component Name
1
Roof Rail Front Assist Handle Fastener (Qty:?€‰2) ...
Other materials:
Safety Belts
This section of the manual describes how to use safety belts properly. It also
describes some things not to do with safety belts.
Warning
Do not let anyone ride where a safety belt cannot be worn properly. In a crash,
if you or your passenger(s) are not wearing safety belts, injuries can be mu ...
Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
Special Tools
EL-49642 SPS Programming Support Tool
For equivalent regional tools, refer to Special Tools.
Note:
DO NOT program a control module unless directed to by a service procedure
or a service bulletin. If the ECU is not properly configured with the correct
calibration ...
Input, Reaction, and Output Carrier Disassemble
Input, Reaction, and Output Carrier Disassemble
Callout
Component Name
1
Output Carrier Assembly
Note:
The 6T30 and 6T40 have 4 pinions.
The 6T45 and 6T50 have 5 pinions.
...
0.013