Chevrolet Sonic Repair Manual: Repairing Damaged Wire Insulation
If the wire insulation has been chafed, or broken, enough to show the conductive portion of the wire, and the wire is not damaged, determine the length of insulation that needs to be repaired. If the repair is less than 280?€‰mm (11?€‰in), cut the wire within the damaged area. Then slide the appropriate heat shrink tubing (listed below) over the wire, and repair the wire by splicing the wires together. Refer to Splicing Copper Wire Using Splice Sleeves. Once the wire is spliced together slide heat shrink tubing over the damaged area and apply heat to seal the repaired wire.
If the wire is damaged, or the damaged area is larger than 280?€‰mm (11?€‰in), then replace the damaged wire by splicing in a new section of wire. Refer to Splicing Copper Wire Using Splice Sleeves.
|
GM Part Number |
Diameter |
Description |
Color |
Length |
||
|---|---|---|---|---|---|---|
|
Metric |
English |
Metric |
English |
|||
|
12355003 |
9.5?€‰mm |
0.375?€‰in |
Tubing, Shrink 3/8 |
Black |
305?€‰mm |
12?€‰in |
|
12355005 |
12.7?€‰mm |
0.5?€‰in |
Tubing, Shrink 1/2 |
Black |
305?€‰mm |
12?€‰in |
|
12355011 |
19.1?€‰mm |
0.75?€‰in |
Tubing, Shrink 3/4 |
Black |
305?€‰mm |
12?€‰in |
|
12355008 |
25.4?€‰mm |
1.0?€‰in |
Tubing, Shrink 1.00 |
Black |
305?€‰mm |
12?€‰in |
|
Metric Wire Sizes (mm?€‰2) |
AWG Sizes |
|---|---|
|
0.13 |
26 |
|
0.21 |
24 |
|
0.32 |
22 |
|
0.52 |
20 |
|
0.83 |
18 |
|
1.31 |
16 |
|
2.09 |
14 |
|
3.31 |
12 |
|
5.27 |
10 |
|
8.37 |
8 |
|
13.3 |
6 |
|
21.2 |
4 |
|
33.6 |
2 |
|
53.5 |
1/0 |
Rear Window Panel Trim Replacement
Rear Window Panel Trim Replacement
Callout
Component Name
Preliminary Procedures
Remove the body lock pillar upper trim panel. Refe ...
Roof Rail Front Assist Handle Replacement
Roof Rail Front Assist Handle Replacement
Callout
Component Name
1
Roof Rail Front Assist Handle Fastener (Qty:?€‰2) ...
Other materials:
Backup Lamp Bulb Replacement (Sedan)
Backup Lamp Bulb Replacement
Callout
Component Name
Preliminary Procedure
Remove the tail lamp assembly. Refer to Tail Lamp Replacement.
1
Back Up Lamp Bulb Socket
Procedure
Rotate the back u ...
SIR Identification Views
The SIR Identification Views shown below illustrate the approximate location
of all SIR components available for the vehicle. This will assist in determining
the appropriate SIR Disabling and Enabling for a given service procedure, refer
to SIR Disabling and Enabling.
Supplemental Inf ...
Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Special Tools
CH-45101-100 Conical Brake Rotor Washers
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Note:
Brake rotor thickness variation MUST be checked before checking
for assembled lateral runout (LRO). Thickness ...
0.013