Chevrolet Sonic Repair Manual: SIR Service Precautions
- General Service Instructions
-
Warning:
When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling and Enabling . Failure to observe the correct procedure could cause deployment of the SIR components, personal injury, or unnecessary SIR system repairs.
Note:
The Inflatable Restraint Sensing and Diagnostic Module (SDM) maintains a reserved energy supply. The reserved energy supply provides deployment power for the SIR air bags. Deployment power may be available for up to 2 minutes after disconnecting the vehicle power. Disabling the SIR system prevents deployment of the SIR air bags from the reserved energy supply.
Note:
The following are general service instructions which must be followed in order to properly repair the vehicle and return it to its original integrity:
- Do not expose air bags to temperatures above 85?€‰?°C?€‰ (185?€‰?°F)
- Verify the correct replacement part number. Do not substitute a component from a different vehicle
- Use only original GM replacement parts available from your authorized GM dealer. Do not use salvaged parts for repairs to the SIR system
Note:
Discard any of the following components if it has been dropped from a height of 80?€‰cm?€‰(15.75?€‰in) or greater:
- Inflatable Restraint Sensing and Diagnostic Module
- Passenger instrument panel air bag
- Driver steering wheel air bag
- Driver steering wheel air bag coil
- Roof rail air bags
- Front and /or side impact sensors
- Seat belt achor and/or retractor pretensioners
- Front seat side air bag
- Knee air bag
SIR Seatbelt Pretensioner Handling Warning
Warning: When carrying an undeployed inflatable restraint seat belt
retractor pretensioner:
Do not carry the seat belt pretensioner by the seat belt webbing or
pigtail connector, if e ...
SIR Warning
Warning: This vehicle is equipped with a Supplemental Inflatable Restraint
(SIR) System. Failure to follow the correct procedure could cause the following
conditions:
Air bag deploymen ...
Other materials:
Battery Positive and Negative Cable Replacement
Removal Procedure
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the fuse block and battery positive cable cover.
Remove the battery tray. Refer to Battery Tray Replacement.
Remove the battery posit ...
Thrust Washer and Bearing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
Caution: Do not allow the bearings to spin. Turn them slowly by
hand. Spinning the beari ...
Transmission Assemble (Gen 1)
Special Tools
3-9506289 Universal Adapter
R-0007758 Holding Fixture
S-9407197 Differential Rotating Tool
S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
Install the clutch and differential housing assembly (1)
onto ...
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