Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Starter Replacement (LUW)

Removal Procedure
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  4. Remove the intake manifold brace fasteners (1) and remove the intake manifold brace (2).

  5. Remove the starter solenoid battery positive fastener (2) and the starter mounting stud/fastener (1).
  6. Remove the battery positive and negative cable (3) from the starter.

  7. Remove the starter solenoid fastener (1) and the engine harness terminal (2) from the starter solenoid.

  8. Note:

    The starter mounting fastener can be accessed from the top of the engine, with the battery tray removed.

  9. Remove the starter mounting fastener (1) and the starter (3) from the vehicle.
Installation Procedure


    Caution:

    Refer to Fastener Caution.

  1. Install the starter (3) into position and tighten the starter mounting fastener (1) to 25 Y (18 lb ft)

    .



  2. Install the engine harness terminal (2) to the starter solenoid and tighten the solenoid fastener (1) to 9 Y (80 lb in)

    .



  3. Install the battery negative cable terminal and the starter mounting stud/fastener (1) to the starter. Tighten to 25 Y (18 lb ft)

    .

  4. Install the positive battery cable terminal to the starter solenoid and tighten the fastener (2) to 9 Y (80 lb in)

    .



  5. Install the intake manifold brace (2) and mounting fasteners (1). Tighten to 8 Y (71 lb in)

    .

  6. Install the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Starter Replacement (LUV)
Removal Procedure Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and J ...

Valvetrain
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Other materials:

Load Compartment (Hatchback)
The load compartment cover can be used to conceal objects under it or removed and placed on the bottom of the load compartment to carry larger loads. To remove the load compartment cover: Lift up on the load compartment cover and pull out. Store the load compartment cover on the bottom of ...

Heated Seats Description and Operation
Heated Seat Components The driver and passenger heated seats each consist of the following components: Left heated seat switch Right heated seat switch HVAC control module Seat heating control module Seat cushion heating element Seat back heating element Seat cushion ...

Brake Pedal Pushrod Inspection
Disconnect the brake pedal pushrod (2) from the brake pedal. Reposition the pedal pushrod boot (1) toward the front of the vehicle to expose as much of the pedal pushrod (2) as possible. Inspect the brake pedal pushrod (2) for straightness. If the brake p ...

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