Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Starter Replacement (LUV)

Removal Procedure
  1. Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. If equipped with a front suspension skid plate, remove the drivetrain and suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  4. Remove the battery positive cable fastener (2) and the battery positive cable terminal (1), from the starter solenoid.
  5. Remove the starter battery positive fastener (3) and the positive terminal (4), from the starter solenoid.
  6. Remove the battery negative cable fastener (5) and the battery negative ground terminal (6), from the starter mounting stud.

  7. Remove the starter mounting fasteners (1) and remove the starter from the vehicle.
Installation Procedure

    Install the starter (2).
  1. Install the starter (2).
  2. Caution:

    Refer to  Fastener Caution.

  3. Install the starter fasteners (1) and tighten to  25 Y (18 lb ft)

    .



  4. Install the ground cable (6).
  5. Install the ground cable fastener (5) and tighten to  12.5 Y (111 lb in)

    .

  6. Install the starter positive cable (4) to starter.
  7. Install the starter positive cable fastener (3) and tighten to  12.5 Y (111 lb in)

    .

  8. Install the battery positive cable terminal (1).
  9. Install the battery positive cable fastener (2) and tighten to  12.5 Y (111 lb in)

    .

  10. Install the drivetrain and suspension skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  11. Lower the vehicle.
  12. Connect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
Starter Removal
Remove the upper starter bolt (2) and if equipped the washer (1). Remove the lower starter bolt stud (3) and if equipped the washer. Remove the starter (4). ...

Starter Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

California Fuel Requirements
If the vehicle is certified to meet California Emissions Standards, it is designed to operate on fuels that meet California specifications. See the underhood emission control label. If this fuel is not available in states adopting California Emissions Standards, the vehicle will operate satisf ...

Sunroof Housing Rear Drain Hose Replacement
Sunroof Housing Rear Drain Hose Replacement Callout Component Name Preliminary Procedures It is only necessary to lower the headliner. Only do those steps in the headliner replacement procedure that will lower the headliner ...

Crankshaft Balancer Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install the EN-652 holder (1). Lock the flywheel (2) or the automatic transmission flex plate via the starter ring gear. Remove and DISCARD the crankshaft balancer bo ...

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