Chevrolet Sonic Repair Manual: Steering Gear Assembly

Power Steering Control Module Programming and Setup

The following service procedures require either a programming or a setup event performed for a complete repair. Power Steering Control Module Replacement If the steering column power stee ...

Steering Gear Boot Replacement

Special Tools CH-804  Tensioner For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicl ...

Other materials:

Heater Inlet Hose Replacement (LDE, LUW)
Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Disengage the heater inlet hose quick connect clip (1) at the heater ...

Water Pump Pulley Removal
Loosen the 3 water pump pulley bolts (2) while holding up the water pump pulley hub with a wrench. Remove the 3 water pump pulley bolts (2). Remove the water pump pulley (1). ...

Gears Cleaning and Inspection (Gen 1)
Gears Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following gears in a suitable solvent and air dry all the p ...