Chevrolet Sonic Repair Manual: Steering Gear Boot Replacement

Chevrolet Sonic Repair Manual / Chassis / Steering / Steering Gear Assembly / Steering Gear Boot Replacement

Special Tools

CH-804 Tensioner

For equivalent regional tools, refer to Special Tools.

Removal Procedure

Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.

Note:

Place match marks on the steering linkage inner tie rod nut and the steering linkage inner tie rod before removing. During installation of the nut, align the match marks.

Remove the steering linkage inner tie rod nut (1).
Remove the steering gear boot outer clamp (2).

Remove the steering gear boot inner clamp (3). Discard the clamp.
Remove the steering gear boot (2).
Clean the steering linkage inner tie rod and the steering gear boot contact area of any lubricant or debris.

Installation Procedure

Install a new steering gear boot inner clamp (3) loosely on the steering

Install a new steering gear boot inner clamp (3) loosely on the steering gear boot (2).
Apply the lubricant from the service kit to the steering linkage inner tie rod and to the steering gear boot (2).

Note:

The steering gear boot must seat in the appropriate groove on the steering gear.

Install the steering gear boot (2) over the steering linkage inner tie rod and onto the steering gear.

Use the CH-804 tensioner in order to crimp the inner steering gear boot clamp (1).

Install the steering gear outer boot clamp (2).
Install the steering linkage inner tie rod nut (1).
Install the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
After installation is complete, measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment.

Steering Gear Replacement

Steering Gear Replacement Callout Component Name Caution: With wheels of the vehicle facing straight ahead, secure the st ...

Other materials:

Tire Pressure Light
For vehicles with the Tire Pressure Monitor System (TPMS), this light comes on briefly when the engine is started. It provides information about tire pressures and the TPMS. When the Light Is On Steady This indicates that one or more of the tires are significantly underinflated. Stop as soo ...

Relay Replacement (Within an Electrical Center)
Special Tools EL-43244 Relay Puller Pliers Removal Procedure Remove the electrical center cover. Note: Always note the orientation of the relay. If equipped with a notch style relay; observe the location of the notch on the old relay to verify the new r ...

Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Turbocharger Replacement. 1 Turbocharger Fastener Caution: Refer t ...

0.0064