Chevrolet Sonic Repair Manual: Steering Gear Boot Replacement
Special Tools
CH-804 Tensioner
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
- Remove the steering linkage inner tie rod nut (1).
- Remove the steering gear boot outer clamp (2).
- Remove the steering gear boot inner clamp (3). Discard the clamp.
- Remove the steering gear boot (2).
- Clean the steering linkage inner tie rod and the steering gear boot contact area of any lubricant or debris.
Note:
Place match marks on the steering linkage inner tie rod nut and the steering linkage inner tie rod before removing. During installation of the nut, align the match marks.
- Installation Procedure
-
- Install a new steering gear boot inner clamp (3) loosely on the steering gear boot (2).
- Apply the lubricant from the service kit to the steering linkage inner tie rod and to the steering gear boot (2).
- Install the steering gear boot (2) over the steering linkage inner tie rod and onto the steering gear.
- Use the CH-804 tensioner in order to crimp the inner steering gear boot clamp (1).
- Install the steering gear outer boot clamp (2).
- Install the steering linkage inner tie rod nut (1).
- Install the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
- After installation is complete, measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment.
Note:
The steering gear boot must seat in the appropriate groove on the steering gear.
Special Tools
Illustration
Tool Number/ Description
CH-161-B
DT-161-B
KM-161-B
J-22888-20A
Bearing Puller
...
Steering Gear Replacement
Steering Gear Replacement
Callout
Component Name
Caution: With wheels of the vehicle facing straight ahead,
secure the st ...
Other materials:
Power Steering Pump Belt Installation
Special Tools
EN-50098 Belt Installer
For equivalent regional tools, refer to Special Tools.
Install EN-50098 installer (2) and a NEW power steering pump belt (1)
to water pump pulley and power steering pump pulley.
Turn the engine slowly clockwise at the crankshaft ...
Fuel System Cleaning
Note: If the fuel filter is plugged, the fuel tank should be inspected
internally and cleaned if necessary.
Drain the fuel tank. Refer to
Fuel Tank Draining.
Remove the fuel pump module assembly. Refer to
Fuel Tank Fuel Pump Module Replacement.
Inspect the f ...
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all the synchronizer parts in a suitable cleaning
solvent and air dry all the parts.
Inspect the 1 ...
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