Chevrolet Sonic Repair Manual: Steering Knuckle Replacement

Chevrolet Sonic Repair Manual / Chassis / Suspension / Steering Knuckle Replacement

Removal Procedure

Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
Remove the wheel speed sensor from the steering knuckle. Refer to Front Wheel Speed Sensor Replacement.
Separate the wheel drive shaft from the steering knuckle. Refer to Front Wheel Drive Shaft Replacement.
Remove the brake rotor from the steering knuckle. Refer to Front Brake Rotor Replacement.

Remove the front brake dust shield bolts (2) and the shield (1).
Remove the lower ball joint bolt and nut from the steering knuckle. Refer to Lower Control Arm Replacement.

Remove the bolts (2) and the nuts (1) from the front strut to the steering knuckle. Refer to Strut Assembly Removal and Installation

Remove the steering knuckle assembly (1) from the vehicle.
Remove the wheel bearing and hub assembly from the steering knuckle. Refer to Front Wheel Bearing and Hub Replacement.

Installation Procedure

Install the wheel bearing and hub assembly in the steering knuckle. Refer to Front Wheel Bearing and Hub Replacement.

Position the steering knuckle (1) in the front strut and lower ball joint.

Install the bolts (2) and the nuts (1) from the front strut assembly to the steering knuckle. Refer to Strut Assembly Removal and Installation.
Install the lower ball joint bolt and nut to the steering knuckle. Refer to Lower Control Arm Replacement.

Caution:

Refer to Fastener Caution.

Install the front brake dust shield (1) bolts (2) and the bolts to 9 Y (80 lb in)
.
Install the brake rotor on the steering knuckle. Refer to Front Brake Rotor Replacement.
Install the NEW wheel drive shaft nut. Refer to Front Wheel Drive Shaft Replacement.
Install the wheel speed sensor in the steering knuckle. Refer to Front Wheel Speed Sensor Replacement.
Install the tire and wheel assembly the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
Remove the supports and lower the vehicle.
Check the front wheel alignment measurements, if the vehicle had a camber adjustment repair. Refer to Wheel Alignment Specifications.

Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting

Note: After remounting a tire and wheel assembly to a hub/axle flange, remeasure the tire and wheel assembly on-vehicle runout in order to verify that the amount of runout has been reduced an ...

Liftgate Strut Replacement

Liftgate Strut Replacement Callout Component Name 1 Liftgate Strut Warning: When a lift gate hold open device is ...

Other materials:

Exhaust Manifold Installation
Clean the exhaust manifold sealing surface. Install a NEW exhaust manifold gasket (1) to the cylinder head. Caution: Refer to Fastener Caution. Caution: Refer to Torque-to-Yield Fastener Caution. Install the exhaust manifold (3) and tighten the NEW nu ...

Timing Belt Rear Cover Installation
Re-cut the 4 rear timing belt cover threads. Install the timing belt rear cover (1). Caution: Refer to Fastener Caution. Note: Service may offer bolts that are not microencapsulated. If this is the case apply thread lock agent to the bolt. If fastener is ...

Transmission Replacement (With 1.2L or 1.4L Engine)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Without draining the coolant or removing the hoses, remove and position aside the radiator surge tank. Refer to Radiator Surge Tank Replacement. Remove the transmission range selector lever c ...

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