Chevrolet Sonic Repair Manual: Thrust Washer and Bearing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Body / Wipers, Washers / Washer Fluid System / Thrust Washer and Bearing Cleaning and Inspection

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Caution:

Do not allow the bearings to spin. Turn them slowly by hand. Spinning the bearings may damage the race and the rollers.

Mark or tag the bearings in order to ensure they are properly installed in the correct location.
Clean all of the roller bearings, needle bearings, and ball bearings in a suitable solvent and air dry all the parts.
Inspect the bearings and races for the following conditions:

Roughness
Brinelling
Pitting

Inspect the cage bearings for being bent or for having damaged cages.

Replace the bearings with any of the above conditions.

Replace mated bearing parts when only one part is damaged.

Inspect the thrust washers for scoring or wear.

Replace any faulty thrust washers.

Do not file surfaces which have been hardened and precision ground.

Rear Wiper/Washer System Description and Operation

The rear window wiper motor is located inside the hatchback door and is directly connected to the rear window wiper. Ignition voltage is supplied to the rear wiper motor through the wiper switch. ...

Windshield Washer Solvent Container Filler Tube Replacement

Windshield Washer Solvent Container Filler Tube Replacement Callout Component Name Preliminary Procedure Open and support the hood ...

Other materials:

Special Tools
Illustration Tool Number/ Description BO-594-A Hand Rivet Tongs ...

Front Camber Adjustment
Note: DO NOT grind the front strut bores for the bolts to allow adjustment of the front camber. There are service bolts available to allow the front camber to be adjusted, if needed. If the front camber is out of specifications, perform the following: Remove the f ...

Fluid Passages (Gen 1)
Figure 1: Case - Control Valve Body Side (Left) Figure 2: Case - Pump Side (Back) Figure 3: Control Valve Body - Case Side (Left) Figure 4: Control Valve Body - Channel Plate Side (Right - No Valves) Figure 5: Pump Body - Pump Cove ...

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