Chevrolet Sonic Repair Manual: Timing Belt Idler Pulley Installation
Special Tools
EN-45059 Angle Meter
For equivalent regional tools, refer to Special Tools.
- Re-cut the timing belt idler pulley thread.
- Install the timing belt idler pulley (2) and tighten the NEW timing belt
idler pulley bolt (1) a first pass to 20 Y (15 lb ft)
.
- Tighten the NEW timing belt idler pulley bolt a second pass to an additional
120 degrees
, using the EN-45059 meter.
- Tighten the NEW timing belt idler pulley bolt a final pass to an additional
15 degrees
, using the EN-45059 meter.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Timing Belt Upper Front Cover Replacement
Timing Belt Upper Front Cover Replacement
Callout
Component Name
1
Timing Belt Upper Front Cover Fastener (Qty: 2) ...
Timing Belt Idler Pulley Removal
Remove the timing belt idler pulley bolt (1).
Remove the timing belt idler pulley (2).
...
Other materials:
Instrument Panel Compartment Door Dampener Replacement
Instrument Panel Compartment Door Dampener Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel lower compartment. Refer to Instrument Panel
Lower Compartment Replacement.
1 ...
Instrument Panel Upper Compartment Door Latch Replacement
Instrument Panel Upper Compartment Door Latch Replacement
Callout
Component Name
1
Instrument Panel Upper Compartment Door Latch
Procedures
Open the instrument panel compartment door.
Unsnap the instrument com ...
Outside Rearview Mirror Glass Replacement
Removal Procedure
Warning: Approved safety glasses and gloves should be worn
when performing this procedure to reduce the chance of personal injury.
Place masking tape over the mirror glass.
Carefully push the outside rearview mirror glass upward and int ...
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