Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Pump Pulley Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Coolant Pump / Water Pump Pulley Replacement (LUW)

Removal Procedure
  1. Remove the air cleaner housing. Refer to  Air Cleaner Assembly Replacement.
  2. Support the engine with a suitable jack.
  3. Remove the engine mount. Refer to Engine Mount Replacement.
  4. Raise engine to access the bolts.

  5. Loosen the 3 water pump pulley bolts (1).

    Note:

    Counterhold against crankshaft balancer bolt.

  6. Remove the drive belt. Refer to  Drive Belt Replacement.
  7. Remove the 3 water pump pulley bolts (1).
  8. Remove the water pump pulley (2) from the water pump (3).
Installation Procedure

    Install the water pump pulley (2) to the water pump (3).
  1. Install the water pump pulley (2) to the water pump (3).
  2. Install the 3 water pump pulley bolts (1).
  3. Install the drive belt. Refer to  Drive Belt Replacement.
  4. Caution:

    Refer to Fastener Caution.

  5. Tighten the 3 water pump pulley bolts (1) to 20 Y (15 lb ft)

    .

    Note:

    Counterhold against crankshaft balancer bolt.

  6. Install the engine mount. Refer to Engine Mount Replacement.
  7. Install the air cleaner housing. Refer to  Air Cleaner Assembly Replacement.
Water Pump Pulley Replacement (LUV)
Removal Procedure Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right ...

Water Pump Removal
Remove the 5 short water pump bolts (4) and the 5 long water pump bolts (3). Remove the water pump (2). Remove the water pump gasket (1). ...

Other materials:

Driver or Passenger Seat Shoulder Belt Replacement (with A69)
Driver or Passenger Seat Shoulder Belt Replacement Callout Component Name Warning: Refer to SIR Warning. Warning: Refer to SIR Inflator Module Handling and Storage Warning. Warning: Refer to SIR ...

Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Intermediate Shaft Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle ...

Electronic Ignition System Description
Electronic Ignition System Operation The electronic ignition system produces and controls the high energy secondary spark. This spark ignites the compressed air/fuel mixture at precisely the correct time, providing optimal performance, fuel economy, and control of exhaust emissions. ...

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