Chevrolet Sonic Repair Manual: Water Pump Pulley Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Coolant Pump / Water Pump Pulley Replacement (LUV)

Removal Procedure

Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
Remove the drive belt. Refer to Drive Belt Replacement.

Loosen the 3 water pump pulley bolts (2) while holding the water pump pulley hub with a wrench.
Remove the 3 water pump pulley bolts (2).
Remove the water pump pulley (1).

Installation Procedure

Install the water pump pulley (1).
Install the 3 water pump pulley bolts (2).

Caution:

Refer to Fastener Caution.

Tighten the 3 water pump pulley bolts to 22 Y (16 lb ft)
while holding the water pump pulley hub with a wrench.
Install the drive belt. Refer to Drive Belt Replacement.
Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.

Water Pump Pulley Removal

Loosen the 3 water pump pulley bolts (2) while holding up the water pump pulley hub with a wrench. Remove the 3 water pump pulley bolts (2). Remove the water ...

Water Pump Pulley Replacement (LUW)

Removal Procedure Remove the air cleaner housing. Refer to Air Cleaner Assembly Replacement. Support the engine with a suitable jack. Remove the engine mount. Refer to En ...

Other materials:

Timing Belt Inspection
Special Tools EN-6340 Locking Tool EN-6628-A Locking Tool For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Removal. Set the crankshaft balancer in the ...

Transmission Disassemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Attach R-0007758 holding fixture (2) to the transmission. Attach R-0007758 holding fixture (2 ...

Transmission Mount Replacement - Left Side
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Install the engine support fixture. Refer to Engine Support Fixture. Remove and DISCARD the left transmission mount to bracket bolts (1). Remove the left transmission mo ...

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