Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Assemble



    Caution:

    Refer to Fastener Caution.

  1. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lb ft)

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  2. Inspect the turbocharger coolant pipes for ridges and damage.
  3. Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
  4. Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.

  5. Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
  6. Install the 2 turbocharger oil return pipe bolts (2) and tighten to  8 Y (71 lb in)

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Forced Induction
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Turbocharger Cleaning and Inspection
Cleaning Procedure Clean all sealing surfaces. Clean all threads if necessary. Inspection Procedure Inspect the wastegate regulator mechanism (1) fo ...

Other materials:

Tire Inspection
We recommend that the tires, including the spare tire, if the vehicle has one, be inspected for signs of wear or damage at least once a month. Replace the tire if: The indicators at three or more places around the tire can be seen. There is cord or fabric showing through the tire's rubb ...

Pretensioner Handling and Scrapping
Scrapping Procedure During the course of a vehicles useful life, certain situations may arise which will necessitate the disposal of a live (undeployed) pretensioner. The following information covers the proper procedures for the disposing of a live (undeployed) pretensioner. Deplo ...

Electronic Brake Control Module Programming and Setup
Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is ...

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