Chevrolet Sonic Repair Manual: Turbocharger Assemble
- Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lb ft)
.
- Inspect the turbocharger coolant pipes for ridges and damage.
- Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
- Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
- Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
- Install the 2 turbocharger oil return pipe bolts (2) and tighten to
8 Y (71 lb in)
.
Caution:
Refer to Fastener Caution.
Forced Induction
...
Turbocharger Cleaning and Inspection
Cleaning Procedure
Clean all sealing surfaces.
Clean all threads if necessary.
Inspection Procedure
Inspect the wastegate regulator mechanism (1) fo ...
Other materials:
Lower Control Arm Replacement
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Installation.
Remove the front wheelhouse rear liner. Refer to Front Wheelhouse Liner
Replacement.
Re ...
Tire and Wheel Removal and Installation
Special Tools
CH-41013 Rotor Resurfacing Kit
CH-42450-A Wheel Hub Resurfacing Kit
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the wheel cover ...
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Pressure Relief
Remove the fuel tank. Refer to Fuel Tank Replacement.
Disconnect the electrical c ...
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