Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Assemble



    Caution:

    Refer to Fastener Caution.

  1. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lb ft)

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  2. Inspect the turbocharger coolant pipes for ridges and damage.
  3. Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
  4. Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.

  5. Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
  6. Install the 2 turbocharger oil return pipe bolts (2) and tighten to  8 Y (71 lb in)

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Forced Induction
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Turbocharger Cleaning and Inspection
Cleaning Procedure Clean all sealing surfaces. Clean all threads if necessary. Inspection Procedure Inspect the wastegate regulator mechanism (1) fo ...

Other materials:

Securing Child Restraints (Right Front Passenger Seat)
This vehicle has airbags. A rear seat is a safer place to secure a forward-facing child restraint. See Where to Put the Restraint. In addition, the vehicle has a passenger sensing system which is designed to turn off the front outboard passenger frontal airbag and knee airbag under certain co ...

GM Mobility Reimbursement Program
This program is available to qualified applicants for cost reimbursement of eligible aftermarket adaptive equipment required for the vehicle, such as hand controls or a wheelchair/ scooter lift for the vehicle. For more information on the limited offer, visit www.gmmobility.com or call the ...

Brake Rotor Surface and Wear Inspection
Warning: Refer to Brake Dust Warning. If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads. Refer to Front Disc Brake Pads Replacement. Clean the friction surfaces of the brake rotor with denatured alcohol, or ...

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