Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Assemble



    Caution:

    Refer to Fastener Caution.

  1. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lb ft)

    .



  2. Inspect the turbocharger coolant pipes for ridges and damage.
  3. Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
  4. Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.

  5. Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
  6. Install the 2 turbocharger oil return pipe bolts (2) and tighten to  8 Y (71 lb in)

    .

Forced Induction
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Turbocharger Cleaning and Inspection
Cleaning Procedure Clean all sealing surfaces. Clean all threads if necessary. Inspection Procedure Inspect the wastegate regulator mechanism (1) fo ...

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