Chevrolet Sonic Repair Manual: Turbocharger Assemble
- Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the
turbocharger and tighten to 20 Y (15 lb ft)
.
- Inspect the turbocharger coolant pipes for ridges and damage.
- Install the turbocharger coolant feed pipe (1) to the quick fitting connector (2) by pushing in direction of the arrow until an audible click is heard.
- Use the same procedure for the turbocharger coolant return pipe and the turbocharger coolant return pipe quick fitting connector.
- Install the turbocharger oil return pipe (1) and a NEW sealing (3) to the turbocharger.
- Install the 2 turbocharger oil return pipe bolts (2) and tighten to
8 Y (71 lb in)
.
Caution:
Refer to Fastener Caution.
Forced Induction
...
Turbocharger Cleaning and Inspection
Cleaning Procedure
Clean all sealing surfaces.
Clean all threads if necessary.
Inspection Procedure
Inspect the wastegate regulator mechanism (1) fo ...
Other materials:
Traction Control/ Electronic Stability Control
The Traction Control System (TCS) limits wheel spin. The system is on when the
vehicle is started.
The StabiliTrak system assists with directional control of the vehicle in difficult
driving conditions. The system is on when the vehicle is started.
To turn off traction control, press and re ...
Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
Clean the clutch housing (1) with a suitable solvent. Air dry all the parts.
Inspect ...
Exhaust System Replacement
Removal Procedure
Special Tools
CH-6614 Chain Pipe Cutter
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Protective Goggles and Glove Warning
Warning: Refer to Exhaust Service Warning.
Raise and support the vehicle. Refer to Lifting ...
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