Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Cleaning and Inspection

Cleaning Procedure
  1. Clean all sealing surfaces.
  2. Clean all threads if necessary.
Inspection Procedure

    Inspect the wastegate regulator mechanism (1) for functionality.
  1. Inspect the wastegate regulator mechanism (1) for functionality.
  2. Inspect the turbine blades for damage or foreign material.
  3. Inspect the turbocharger wastegate regulator vacuum hoses for damage.
  4. Inspect the exhaust manifold and the turbocharger for cracks or other damage.
  5. Inspect the exhaust manifold mating surface for flatness.
Turbocharger Assemble
Caution: Refer to Fastener Caution. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lbR ...

Turbocharger Coolant Feed Pipe Replacement (LUV)
Turbocharger Coolant Feed Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Turbo ...

Other materials:

Driver or Passenger Seat Cushion Heater Replacement
Driver or Passenger Seat Cushion Heater Replacement Callout Component Name Warning: Refer to SIR Warning. Preliminary Procedures Remove the driver or passenger seat. Refer to Driver or Passenger Seat Removal a ...

Aluminum Wheel Refinishing
Finish Damage Evaluation Procedure Note: If the wheels are chrome-plated, do not re-plate or refinish the wheels. If the wheels are polished aluminum, do not refinish the wheels in the dealer environment. Utilize a refinisher that meets manufacturer ...

Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area. Warning: Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label a ...

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