Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Oil Return Pipe Replacement

Removal procedure
  1. Remove the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  2. Note:

    Simplified Graphic. DO NOT remove the warm up three way catalytic converter.

  3. Remove the 2 turbocharger oil return pipe bolts (1).
  4. Place a drain pan below the vehicle.
  5. Release the turbocharger oil return pipe connector (4) and disconnect the turbocharger oil return pipe from the engine block.
  6. Remove the turbocharger oil return pipe (2) and the gasket (3).
Installation Procedure
  1. Clean the sealing surfaces.

  2. Install the turbocharger oil return pipe (2) in compound with a NEW gasket (3) and connect to the engine block.
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 turbocharger oil return pipe bolts (1) and tighten to  8 Y (71 lb in)

    .

  5. Lower the vehicle.
  6. Check engine oil level.
  7. Install the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
Turbocharger Oil Feed Pipe Replacement
Removal Procedure Open the hood. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the exhaust manifold heat shield. Refer ...

Turbocharger Removal
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Install the EN-49942 holding wrench  (2) to the turbocharger coolant feed pipe. Guid ...

Other materials:

Front Bumper Fascia Tow Eye Access Hole Cover Replacement
Front Bumper Fascia Tow Eye Access Hole Cover Replacement Callout Component Name 1 Front Bumper Fascia Front Tow Eye Access Hole Cover Procedure Using a small flat-bladed tool, release the cover from the front ...

Rear Wheel Bearing and Hub Replacement (Disc Brake)
Special Tools EN–45059 Angle Meter For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Insta ...

Tire Pressure Indicator Sensor Replacement
Removal Procedure Raise the vehicle on a suitable support. Refer to Lifting and Jacking the Vehicle. Remove the tire/wheel assembly from the vehicle. Refer to Tire and Wheel Removal and Installation. Dismount the tire from the rim. Refer to Tire Dismounting and Mounting. ...

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