Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Oil Return Pipe Replacement

Removal procedure
  1. Remove the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  2. Note:

    Simplified Graphic. DO NOT remove the warm up three way catalytic converter.

  3. Remove the 2 turbocharger oil return pipe bolts (1).
  4. Place a drain pan below the vehicle.
  5. Release the turbocharger oil return pipe connector (4) and disconnect the turbocharger oil return pipe from the engine block.
  6. Remove the turbocharger oil return pipe (2) and the gasket (3).
Installation Procedure
  1. Clean the sealing surfaces.

  2. Install the turbocharger oil return pipe (2) in compound with a NEW gasket (3) and connect to the engine block.
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 turbocharger oil return pipe bolts (1) and tighten to  8 Y (71 lb in)

    .

  5. Lower the vehicle.
  6. Check engine oil level.
  7. Install the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
Turbocharger Oil Feed Pipe Replacement
Removal Procedure Open the hood. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the exhaust manifold heat shield. Refer ...

Turbocharger Removal
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Install the EN-49942 holding wrench  (2) to the turbocharger coolant feed pipe. Guid ...

Other materials:

If the On Indicator Is Lit for a Child Restraint
If a child restraint has been installed and the on indicator is lit: 1. Turn the vehicle off. 2. Remove the child restraint from the vehicle. 3. Remove any additional items from the seat such as blankets, cushions, seat covers, seat heaters, or seat massagers. 4. Reinstall the child restraint ...

Water Pump Pulley Replacement (LUW)
Removal Procedure Remove the air cleaner housing. Refer to  Air Cleaner Assembly Replacement. Support the engine with a suitable jack. Remove the engine mount. Refer to Engine Mount Replacement. Raise engine to access the bolts. Loosen the 3 water pu ...

Evaporative Emission System Hose/Pipe Replacement
Special Tools CH-807 Closure Plugs CH-6015 Closure Plugs For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Gasoline/Gasoline Vapors Warning. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnec ...

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