Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Oil Return Pipe Replacement

Removal procedure
  1. Remove the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  2. Note:

    Simplified Graphic. DO NOT remove the warm up three way catalytic converter.

  3. Remove the 2 turbocharger oil return pipe bolts (1).
  4. Place a drain pan below the vehicle.
  5. Release the turbocharger oil return pipe connector (4) and disconnect the turbocharger oil return pipe from the engine block.
  6. Remove the turbocharger oil return pipe (2) and the gasket (3).
Installation Procedure
  1. Clean the sealing surfaces.

  2. Install the turbocharger oil return pipe (2) in compound with a NEW gasket (3) and connect to the engine block.
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 turbocharger oil return pipe bolts (1) and tighten to  8 Y (71 lb in)

    .

  5. Lower the vehicle.
  6. Check engine oil level.
  7. Install the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
Turbocharger Oil Feed Pipe Replacement
Removal Procedure Open the hood. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the exhaust manifold heat shield. Refer ...

Turbocharger Removal
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Install the EN-49942 holding wrench  (2) to the turbocharger coolant feed pipe. Guid ...

Other materials:

Rear Vision Camera (RVC)
This vehicle may have the RVC system. Read this entire section before using it. The RVC system can assist the driver when backing up by displaying a view of the area behind the vehicle. Warning The RVC system does not display children, pedestrians, bicyclists, animals, or any other object loc ...

Front Side Door Window Rear Guide Replacement
Front Side Door Window Rear Guide Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. Refer to Front Side Door Trim Replacement. 1 Front Side Door Win ...

Fuel Pump Flow Control Module Replacement
Fuel Pump Flow Control Module Replacement Callout Component Name Preliminary Procedures Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the right rear compartmen ...

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