Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Information / Water Inlet Replacement (LUW)

Removal Procedure

Drain the engine coolant system. Refer to Cooling System Draining and Filling.

Disconnect the engine coolant temperature sensor connector (1).
Remove the radiator outlet hose connector clip (2) and the radiator outlet hose (3).

Remove the water inlet bolts (1) and discard the water inlet seal (3).
Remove the water inlet (4) and the engine coolant thermostat (2) from the engine.

Installation Procedure

Clean the sealing surfaces.

Install the water inlet (4) and a NEW water inlet seal (3).

Caution:

Refer to Fastener Caution.

Install the water inlet bolts (1) and tighten to 8 Y (71 lb in)
.

Install the radiator outlet hose (3) and retainer clip (2).
Connect the engine coolant temperature connector (1).
Fill the engine coolant system. Refer to Cooling System Draining and Filling.
Start the engine and check for coolant leaks.

Water Inlet Replacement (LUV)

Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. ...

Water Outlet Installation

Clean the sealing surfaces. Install the water outlet (2) and a NEW water outlet seal ring (1). Caution: Refer to Fastener Caution. Install the 3 water outl ...

Other materials:

Radiator Replacement (LUV)
Removal Procedure Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. Remove the front compartment front insulator cover. Refer to Front Compartment Front Insulator Cover Replacement. Remove the engine coolant fan shroud. Refer to Engine Coo ...

Turbocharger Oil Feed Pipe Replacement
Removal Procedure Open the hood. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement. Remove the turbocharger oil feed p ...

Drive Range - Fourth Gear (Gen 1)
As vehicle speed increases, the transmission control module (TCM) processes input signals from the automatic transmission input and output speed sensors, the throttle position sensor and other vehicle sensors to determine the precise moment to command OFF the normally-high 35R pressure control ...

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