Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUW)

Removal Procedure
  1. Drain the engine coolant system. Refer to Cooling System Draining and Filling.


  2. Disconnect the engine coolant temperature sensor connector (1).
  3. Remove the radiator outlet hose connector clip (2) and the radiator outlet hose (3).

  4. Remove the water inlet bolts (1) and discard the water inlet seal (3).
  5. Remove the water inlet (4) and the engine coolant thermostat (2) from the engine.
Installation Procedure
  1. Clean the sealing surfaces.

  2. Install the water inlet (4) and a NEW water inlet seal (3).
  3. Caution:

    Refer to Fastener Caution.

  4. Install the water inlet bolts (1) and tighten to 8 Y (71 lb in)

    .



  5. Install the radiator outlet hose (3) and retainer clip (2).
  6. Connect the engine coolant temperature connector (1).
  7. Fill the engine coolant system. Refer to Cooling System Draining and Filling.
  8. Start the engine and check for coolant leaks.
Water Inlet Replacement (LUV)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. ...

Water Outlet Installation
Clean the sealing surfaces. Install the water outlet (2) and a NEW water outlet seal ring (1). Caution: Refer to Fastener Caution. Install the 3 water outl ...

Other materials:

Hood Ajar Indicator Description and Operation
Hood Ajar Switch The body control module (BCM) applies B+ to the hood ajar signal circuit and monitors the voltage to determine the position of the hood. When the hood is closed, the switch is open and voltage remains high. When the hood is open, the switch is closed and the voltag ...

Door Lock and Ignition Lock Folding Key Blade Removal and Installation
Special Tools BO-51098 Flip Key Blade Fixture For equivalent region tools, refer to Special Tools. Caution: Failure to properly support the Remote Keyless Entry (RKE) transmitter assembly while replacing the key blade may cause internal damage to the transmitter assembly. ...

Oil Level Indicator and Tube Removal
Remove the oil dipstick. Remove the oil level indicator tube bolt (1). Note: If the engine oil level is at the maximum level, oil may emerge while removing the oil dipstick guide tube. Remove the oil level indicator tube (2) and oil level indicator seal. ...

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