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Chevrolet Sonic Repair Manual: Water Pump Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Coolant Pump / Water Pump Replacement (LUW)

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the water pump pulley. Refer to Water Pump Pulley Replacement.


  3. Remove the 5 water pump bolts (2).
  4. Remove the water pump (1).
Installation Procedure
  1. Clean the 5 water pump threads.
  2. Insert a NEW water pump seal ring.

  3. Install the water pump (1).

    4. Caution:

    Refer to Fastener Caution.

  4. Install the 5 water pump bolts (2) and tighten to  8 Y (71 lb in)

    .

  5. Install the water pump pulley. Refer to Water Pump Pulley Replacement.
  6. Refill the cooling system. Refer to Cooling System Draining and Filling.
Water Pump Replacement (LUV)
Water Pump Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and ...

Thermostat
...

Other materials:

Intake Camshaft Installation
Note: Mind the markings on the camshaft bearing caps. Camshaft bearing caps should be installed in their original position. Lubricate camshaft and camshaft bearing caps with engine oil. Install the intake camshaft (3). Install the 5 camshaft bearing caps  ...

Automatic Transmission Flex Plate Removal
Special Tools EN-652 Automatic Transmission Flex Plate Holder For equivalent regional tools, refer to Special Tools. Install the EN-652 holder  (1) to hold the automatic transmission flex plate (2). Loosen the 6 automatic transmission flex plate bolts. Re ...

Air Conditioning Clutch Assembly Replacement (LUV)
Air Conditioning Clutch Assembly Replacement Callout Component Name Preliminary Procedure Remove the air conditioning compressor. Refer to Air Conditioning Compressor Replacement. 1 Air Condit ...

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