Chevrolet Sonic Repair Manual: Water Pump Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Coolant Pump / Water Pump Replacement (LUV)

Water Pump Replacement
Callout	Component Name
Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the water inlet. Refer to Water Inlet Replacement. Remove the water pump pulley. Refer to Water Pump Pulley Replacement. Remove the heater outlet hose. Refer to Heater Outlet Hose Replacement.
1	Water Pump Bolt (Qty: 10) Caution: Refer to Fastener Caution. Tighten 8 Y (71 lb in)
2	Water Pump Gasket
3	Water Pump Procedure Clean the sealing surfaces. Replace the water pump gasket with a NEW gasket. Remember the location of the short and long bolts when removing.

Water Pump Removal

Remove the 5 short water pump bolts (4) and the 5 long water pump bolts (3). Remove the water pump (2). Remove the water pump gasket (1). ...

Water Pump Replacement (LUW)

Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the water pump pulley. Refer to Water Pump Pulley Replacement. R ...

Other materials:

Steering Gear Boot Replacement
Special Tools CH-804 Tensioner For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Rep ...

Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area. Warning: Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label a ...

Differential Carrier Removal (6T40/45/50)
Differential Carrier Removal Callout Component Name 1 Front Differential Carrier Bearing Assembly 2 Differential Carrier Assembly 3 Final Drive Sun Gear ...

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