Chevrolet Sonic Repair Manual: Air Inlet Grille Panel Replacement

Chevrolet Sonic Repair Manual / Body / Wipers, Washers / Air Inlet Grille Panel Replacement

Air Inlet Grille Panel Replacement
Callout	Component Name
Preliminary Procedure Remove both wiper arm assemblies. Refer to Windshield Wiper Arm Replacement. Remove both outer hood rear seals. Refer to Hood Rear Seal Replacement.
1	Air Inlet Grille Panel Retainer (Qty:?€‰4) Procedure Release and remove the retainers from the air inlet grille panel.
2	Air Inlet Panel Screw Caution: Refer to Fastener Caution. Procedure Remove the screw cover from the air inlet grille panel. Remove the air inlet grille panel screw. Tighten 2.5?€‰Y (22?€‰lb?€‰in)
3	Air Inlet Grille Panel Procedure Lift the front edge of the grille panel off the front edge of the dash upper extension panel opening cover. Slide the grille panel forward from both hood hinges. Remove the grille panel from the vehicle. Remove the hood rear weather-strip. Refer to Hood Rear Weatherstrip Replacement.

Special Tools

Illustration Tool Number/Description BO-49385 BO-6626 KM-6626 S0201912 Wiper Arm Puller ...

Other materials:

Brake Drum Diameter Measurement
Warning: Refer to Brake Dust Warning. Remove brake drum. Refer to Brake Drum Replacement Clean the brake shoe lining contact surface of the brake drum (2) with denatured alcohol or an equivalent approved brake cleaner. Using a brake drum micrometer (1) calibra ...

Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Turbocharger Replacement. 1 Turbocharger Fastener Caution: Refer t ...

Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the connecting rod bearing cover (1). Remove the 4 connecting rod bearing caps bol ...

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